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欢迎来到高品质的压接理论

欢迎来到高品质的压接理论. Tyco Electronics. 高品质压接的组成部分. 电线 端子 工具 文件 合格的受训人员. 电线的组成. 线粗. 线芯. 绝缘皮. 低扭曲. 高扭曲. 单股实芯线. 电线规格. 24AWG. 18AWG. 12AWG.

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欢迎来到高品质的压接理论

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  1. 欢迎来到高品质的压接理论 Tyco Electronics

  2. 高品质压接的组成部分 • 电线 • 端子 • 工具 • 文件 • 合格的受训人员

  3. 电线的组成 线粗 线芯 绝缘皮 低扭曲 高扭曲 单股实芯线

  4. 电线规格 24AWG 18AWG 12AWG

  5. CMA是什么?CMA : 1. 定义导体的截面面积. 2. 广泛应用于计算导体的面积 3. Mil 是千分之英吋. 如何计算圆形线芯的CMA: 1. 单根线芯 - CMA = D²2. 多根线芯 - CMA = D² X N

  6. 如何计算CMA ? D d 2 CMA = D 2 CMA = d x N N = 线芯根数

  7. CMA 表 线芯 电线规格 直径 2 CMA AWG MM 数量 Inch MM 1504 1600 1624 2537 2581 2800 3260 4123 4167 4234 18.5 18 18 16 16 16 15 14 14 14 0.75 0.8 0.8 1.25 1.3 1.4 1.6 2 2 2 30 16 1 16 1 7 1 26 105 84 .0071 .0100 .0403 .0125 .0508 .0200 .0571 .0126 .0063 .0071 0.180 0.254 1.024 0.320 1.290 0.508 1.450 0.320 0.160 0.180

  8. 绝缘皮厚度变化 18AWG 18AWG 18AWG

  9. 好的剥线 绝缘皮切面均匀 线芯没有受伤或切断

  10. 不好的剥线 线芯受伤 电线切斜 切断线芯 拉断绝缘皮

  11. 高品质压接的组成部分 • 电线 • 端子 • 工具 • 文件 • 合格的受训人员

  12. 端子类型 闭筒端子 开筒端子 开筒端子 开筒,后送料端子 闭筒端子 • 开筒,侧送料端子

  13. 开筒端子的组成部分 线芯包筒 线芯包筒和连接端 线芯包筒,连接端和绝缘皮包筒

  14. 闭筒端子的组成部分 连接端 线芯包筒 绝缘皮包筒

  15. 线芯包筒和绝缘包筒的功能(开筒端子) 剥皮长度 绝缘皮压接 绝缘皮包筒 线芯包筒 线芯压接

  16. 线芯包筒和绝缘包筒的功能(闭筒端子) 线芯包筒 绝缘皮压接 绝缘皮包筒 剥皮长度 线芯压接

  17. 面积减少 总值 = 11,000 CMA + 线芯 4100 CMA 线芯包筒 6900 CMA 压接后 9400 CMA

  18. 电气性能 机械强度 和电气性 能增加 机械强度 压接 设计 范围 压接高度减少 压接设计参数

  19. 高品质压接的组成部分 • 电线 • 端子 • 工具 • 文件 • 合格的受训人员

  20. 泰科电子的应用工具 手动工具 液压工具 626 气动工具

  21. 泰科电子 60 120 80 100 SF HD 小型压接模 EF HD 小型压接模 压接模

  22. 泰科电子的端子压接机 G 型 DT-300/5000 台式端子压接机

  23. 泰科电子的 带剥皮功能的ELT 剥皮组件

  24. 高品质压接的组成部分 • 电线 • 端子 • 工具 • 文件 • 合格的受训

  25. Log Sheet (overall view) TERMINAL NAME, RECEPTICAL CRIMPING DATA 286561 CRIMP HEIGHT WIRE SIZE PAD LTR .073 .002 (1.85 0.05mm) A 14 .058 .002 (1.47 0.05mm) B 16 C NOT USED D USED NOT RANGE CRIMP SIZE TYPE .110 (2.79mm) F WIRE 16-14 INSUL .150 (3.81mm) F .145 MAX. WIRE STRIP LENGTH TERM APPL SPEC FEED APPL INSTRUCTION SET UP GAGE LAYOUT

  26. + + + + - - - - Log Sheet Data - Crimp Range and Insulation Diameter TERMINAL NAME, RECEPTICAL CRIMPING DATA 286561 PAD CRIMP HEIGHT WIRE SIZE LTR .073 .002 (1.85 0.05mm) 14 A 16 .058 .002 (1.47 0.05mm) B C NOT USED D USED NOT CRIMP SIZE TYPE RANGE WIRE .110 (2.79mm) F 16-14 INSUL .150 (3.81mm) F .145 MAX. WIRE STRIP LENGTH TERM APPL SPEC FEED APPL INSTRUCTION SET UP GAGE LAYOUT .203 - .234 NONE .602 408 - 8040 458637-1 l1889 129 128 2 2 2 - C 1-354779-8 PIN, WIRE DISC (.3080) B 127

  27. 应用规范书 114-1002 AMP Application Specification VISUAL AID Figure 12 shows a typical application of a PIDG FASTON Receptacle Contact. This illustration should be used by production personnel to ensure a correctly applied product. 114-1002 All numerical values are in metric units (with U.S. customary units in brackets). Dimensions are in millimeters (and inches). Unless otherwise specified, dimensions have a tolerance of 0.13 (.005) and angles have a tolerance of 2 . Figures and illustrations are for identification only and are not drawn to scale. NOTE 1. INTRODUCTION WIRE FULLY INSERTED INTO CRIMP AREAS This specification covers the requirements for the application of AMP PIDG (Pre-Insulated Diamond Grip) FASTON Receptacle Contacts. The contact insulation is color-coded by wire size range to eliminate errors during insulation. PIDG FASTON Receptacle Contacts are available in a variety of sizes to accomodate your requirements Application may be done by hand for loose piece contacts and/or machine for tape - or reelmounted contacts.- INSULATION NOT CRACKED OR DAMAGED 250 Series FIDG FASTON Receptacle (Typ) Insulation Crimp Area INSULATION CRIMPED TIGHTLY ON WIRE Color- Coded Receptacle Insulation Color- Coded Receptacle Insulation Cutoff Tab 187 Series FIDG FASTON Receptacle (Typ) FIGURE 12. VISUAL AID Wire Stop 110 Series FIDG FASTON Receptacle (Low Insertion Style Shown) REV B REFERENCE MATERIAL REFERENCE MATERIAL 2.1 REVISION SUMMARY THIS PARAGRAPH IS RESERVED FOR A REVISION SUMMARY OF THE MOST RECENT ADDITIONS AND CHANGES MADE TO THIS SPECIFICATION WHICH INCLUDES THE F0LLOWING:

  28. 高品质压接的组成部分 • 电线 • 端子 • 工具 • 文件 • 合格的受训人员

  29. 压接高度 线芯包筒 下模

  30. 拉力测试 拉力测试器

  31. 线芯在此区域必须可见 在此区域必须可见 线芯和绝缘皮 喇叭口必须可见 料带切口必须可见 完成压接的端子

  32. 完成压接的端子 线芯在此区域必须可见 绝缘皮必须在绝缘包筒内 喇叭口必须可见

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