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Agenda. Week 10. Review homework Problems: Chapter 5 - 2, 8, 18, 19 and control chart handout Process capability Other variable control charts. Week 11 Assignment Read Chapter 8 “Probability” Homework Chapter 6: 1, 2, 3, 4, 13 Chapter 7: 2, 5, 11. Process Capability. Chapter Six.

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Agenda
Agenda

Week 10

  • Review homework

    • Problems: Chapter 5 - 2, 8, 18, 19 and control chart handout

  • Process capability

  • Other variable control charts

  • Week 11 Assignment

    • Read Chapter 8 “Probability”

    • Homework

      • Chapter 6: 1, 2, 3, 4, 13

      • Chapter 7: 2, 5, 11


Process capability

Process Capability

Chapter Six

Process Capability


Defining process capability
Defining process capability

  • Process capability refers to the ability of the process to meet the specifications set by the customer or designer.

Process Capability


Process capability analysis
Process capability analysis

  • Objective is to determine how well the output from a process meets specification limits

  • Compare total process variation and tolerance.

LSL

USL

-3

+3

Target

Process Capability


Individual values compared with averages
Individual values compared with averages

  • When distributions of averages are compared to distributions of individual values, the averages are grouped closer to the center value than are the individual values, as described by the central limit theorem.

  • What does this imply for averages in control limits versus individual values in specification limits?

Process Capability


Estimation of population sigma from sample data
Estimation of population sigma from sample data

  • The relationship between the standard deviation for individual values and the standard deviation for their averages is given by the formula:

Where n = subgroup sample size

Process Capability


To simplify calculation
To simplify calculation

  • If the process can be assumed to be normal, the population standard deviation can be estimated from either the standard deviation associated with the sample standard deviation or the range:

or

Process Capability


Control limits and specification limits
Control limits and specification limits

  • Xbar charts do not reflect how widely the individual values composing the plotting averages spread.

  • The spread can only be seen by observing what is happening on the s or r chart.

Process Capability


The six sigma spread versus specification limits
The Six sigma spread versus specification limits

  • Case I: 6 < USL - LSL

    • Most desirable; individual values fall within specification limits

  • Case II: 6 = USL - LSL

    • Okay, as long as the process remains in control

  • Case III: 6 > USL - LSL

    • Undesirable; process incapable of meeting specifications

  • Process Capability


    Calculating process capability indices
    Calculating process capability indices

    • Process capability indices: ratios that quantify the ability of a process to produce within specifications

    • See examples - pages 318 - 320

    Process Capability


    Review papers
    Review Papers

    • http://citeseerx.ist.psu.edu/viewdoc/summary?doi=10.1.1.113.6634

    • http://citeseerx.ist.psu.edu/viewdoc/summary?doi=10.1.1.149.72

    • http://citeseerx.ist.psu.edu/viewdoc/summary?doi=10.1.1.149.3109

    • http://citeseerx.ist.psu.edu/viewdoc/summary?doi=10.1.1.144.560

    Process Capability