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Case Packing

Case Packing. A World of Material Handling Solutions. Case Packing Products. HP3. HP5. HP6. HP20. EOA Tool. Vacuum-type. Feature Provides wide vacuum surface to handle packaged products. Suitable for

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Case Packing

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  1. Case Packing A World of Material Handling Solutions

  2. Case Packing Products HP3 HP5 HP6 HP20

  3. EOA Tool Vacuum-type Feature Provides wide vacuum surface to handle packaged products. Suitable for Bagged products (pillow-type packing), packaged products, etc. Feature Simple structure handles mass quantities at one time. Suitable for Canned/boxed products, etc. Gripper-type Feature In combination with vision sensor, it can vacuum-grip products to correct for position and direction. Suitable for Croquettes, pork cutlets, hamburg- steaks, etc. Feature Grips the product to fit the shape so the product will not be damaged. Suitable Frozen rice balls (ONIGIRI), frozen croquettes, etc.

  4. Typical Configuration

  5. Basic Case Packing Module

  6. Case Conveyor and Pick-up Point B

  7. Packing Position and Slip Sheet Stand

  8. Vacuum-type Package System Component Robot Programming Pendant Power Supply Cable Tool Hose/Hose Support Robot Stand Vacuum Tank(with shutter) Air Intake Filter Blower(output of 3.2kW) Tool selection for various types of products in primary packaging piece-by-piece gripping

  9. Pillow-type Bagged Product Packing Specifications Case Erector Product Sealing machine Positioning cylinder Bagged products (pillow type packaging) Processing Capacity 6000 bagged products per hour (handle in 5’s) Blower Number of robots to be used Flow of products 1 robot Product carrying conveyor Tool type Motoman robot System Outline The bagged products(pillow-type packaging) are carried on conveyors and are arranged in five by five rows. Robot handles and put them in a box,at the same time. Package style Positioning by positioning cylinder

  10. Vision and Convey Tracking System Components CCD camera Vision Sensor Unit Monitor Image Processing Interface Board Light/Light Stand Encoder Case for Vision Sensor and Monitor (Drip-proof construction equivalent to IP54) Notes: • The other components are same as those for vacuum type packages • Piece-by-piece gripping tool is used

  11. Bottle Packing

  12. Form, Fill and Seal Loading Products

  13. Overview • Two robots remove parts from conveyor pallet and place solution sets into conveyor pockets • Blister pack array is four pockets wide on pocket conveyor • Each robot handles two parts simultaneously • Pallet fixture accommodates four parts • Blister pack machine indexes a single row of pockets at a time • Blister pack machine operates at six-second process cycle, with five seconds for blister forming and one second for index

  14. Form, Fill and Seal Loading • Product • Medical kits • Placement rates • 5 seconds per index/1.25 seconds per unit • Challenges • Limited floorspace • Containing the fine hoses (up to 125” long) • Placing parts into formed film pockets • Cognex vision for part-presence inspection

  15. Solution • Two 3-kg robots • Dual part gripper • Cognex Insight vision • Machine interface • Conveyor interface • Monorail conveyor • Safety system

  16. End View of Robot and Blister Pack Machine

  17. Top View of Blister Pack Machine and Robots MonTrac Conveyor Blister Pack Area Cognex Vision

  18. Multi-Part Gripper

  19. Form, Fill and Seal Loading

  20. Form, Fill and Seal Loading

  21. Packing Grippers

  22. Dual-Axis Gripper in Flipped Position

  23. Universal Packing Gripper

  24. Bottle Grippers

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