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2010

AUTO COMPONENT PRODUCTION. ALNAS. 2010. CONTENTS. RIMERA ALNAS ALNAS FOUNDRY ALNAS MECHANICAL PRODUCTION ALNAS BRAKE DISC MANUFACTURING ALMETYEVSK TOOLING PLANT ENGINEERING SUPPORT AND QUALITY ASSURANCE SALES GEOGRAPHY AND STRATEGIC PARTNERS MARKETING ACTIVITY COMPANY PERSPECTIVES.

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2010

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  1. AUTO COMPONENT PRODUCTION ALNAS 2010

  2. CONTENTS RIMERA ALNAS ALNAS FOUNDRY ALNAS MECHANICAL PRODUCTION ALNAS BRAKE DISC MANUFACTURING ALMETYEVSK TOOLING PLANT ENGINEERING SUPPORT AND QUALITY ASSURANCE SALES GEOGRAPHY AND STRATEGIC PARTNERS MARKETING ACTIVITY COMPANY PERSPECTIVES 1

  3. RIMERA COMPANIES • Rimera represents the oilfield services division of the ChTPZ Group that is a one of the leading industry groups in the metallurgic sector of Russia. • Rimera renders services and equipment to companies engaged in the business of exploration and development of oilfields, production of oil and construction of pipelines. • Rimera affiliates Russian and foreign companies integrated to three business directions: • Geophysics and drilling • Yuganskneftegasgeophizica • Tomskneftegasgeophizica • Taimyrnefterazvedka Oil & gas equipment and auto components ALNAS Izhneftemash service network in 10 major oil-producing regions of Russia • Pipeline equipment • ChTPZ-KTS • SOT • MZMZ • MSA Trading House «Rimera» Trading House “Rimera” was established in January, 2009. The Trading House carries out integrated promotion of ALNAS and Izhneftemash products for oil&gas companies and auto components for domestic and foreign market. TH Rimera aims at building long-term partnerships with customers, which includes establishment of joint work groups to identify current and future client needs, develop targeted proposals, contracts follow-ups and maintenance support.

  4. ALNAS ALNAS is one of the leading names in Russia in manufacturing of ESP systems and auto components, positioning as one of the key players on the ESP market. Staff size: 2700people S Over 20000m2manufacturing area Successful activity of the company and greatexperience in the irregular shaped castings made possible to carry out manufacturing diversification in 2002 and establish a new production direction - brake discs.

  5.  ALNAS FOUNDRY • Foundry line is a special proud of ALNAS , where the whole system of high-technology automated lines integrated in a single process. • The foundry equipment was specially designed and manufactured per ALNAS individual order. • Output capacity of the lines - from molding up to ready-made castings of grey and high-strength cast iron: 18 000 ton of cast or 5 000000 castings/year. 5 000 000 castings/year 4

  6. ALNAS FOUNDRY ALNAS foundry lines equipped by the state-of-art equipment from ABP Induction System, Germany, and DISA, Denmark. At present 25 automotive components and 150 cast products for oil producing equipment have been mastered. Foundry manufacturability covers castings of 0.350 – 12.5kg weight and 350 mm maximum diameter. • Sustained quality of castings is provided due to application of highly automated equipment and a robotized foundry complex. Application of the MagmaSoft software and preproduction modeling system provide ability to master casting of any complexity level within a short period of time. • New foundry equipment purchased in 2009, allowed removing chemical composition limits and improving quality of a casting surface due to reduction of porosity and gas content. • To meet the increasing needs of leading auto manufacturers in Russia, ALNAS carries out continuous modernization of its facilities and strives to increase output volumes of auto units and components, improving design and quality.

  7. ALNAS MECHANICAL PRODUCTION • The castings are machined on the robot-based EMAG and HESSAPP lines, Germany. • Technology capabilities of the lines are unlimited. Quick retooling allows to startproduction of any complexity in a short term assuring machining of extreme accuracy. • The machining complex offers high quality finished products to the auto manufacturers in Russia and abroad. 6

  8. ALNAS BRAKE DISC MANUFACTURING • Recommended by AutoVAZ for application as standard parts of the VAZ 2101-2108 brake system and their modifications. • Features: high stability at critical loads, no vibration, noiseless, provide improved comfort and driving safety. ALNAS STANDARD BRAKE DISCS • Suitable for application in cars of progressive speed characteristics under harsh city conditions at frequent speed change mode. • The disc design provides enhanced cooling of the brake system elements that guarantees reliable braking under various conditions and increases system life time. ALNAS VENTED BRAKE DISCS • Developed for the auto sport events; applied at top speeds and under extreme weather conditions. • The enhanced heat exchange of the disc provides no overheating of thebrake system components. • Due to perforation the pad wear debris is removed, giving extra stability to dimensional deformations at temperature drops. ALNAS-SPORT PERFORATED BRAKE DISCS • The circular slotted brake discs of unique design. The large volume slots are directed towards the disc outside edge. • The slots considerably increase factor of the brake pads friction against operating surface of a disc. • Application of slots provides better withdrawal of gases, dust, water and mud. ALNAS-SPORT BRAKE DISCS CIRCULAR SLOTTED

  9. ALMETYEVSK TOOLING PLANT • Almetyevsk Tooling Plant belogs to ALNAS and manufactures complicated high-precision tooling for the main production and for the brake disc production. • The plant disposes modern equipment, including electrospark machines, multifunctional thread-, profile- and jig grinders. • Design of control programs for machine tools by using CAD and CAM - systems.

  10. ENGINEERING SUPPORT AND QUALITY ASSURANCE • The modern approach in the automotive industry is based on the fact that automakers tend to acquire complete systems, where responsibility is transferred to the supplier • The most important factor to be considered in the selection of suppliers is ability to develop and implement necessary parts within a short term providing acceptable quality level. • Due to availability of high science potential and unique production facilities ALNAS is ready to meet the client requirements today. • ALNAS actively carries on negotiations with the auto assembly plants to deliver ready-made brake systems to their conveyors in the near-term outlook. • ALNAS manufactures brake disc castings and machining in a closed cycle. The Quality control is carried out in the whole manufacturing cycle. • The ALNAS express laboratory controls parameters at all stages of the production chain: from melting operation up to metallographic examination. • The express laboratory carries out incoming control of all materials. The quality of incoming iron and conformance to parameters of ready products are subject to inspection. The company’s products confirmed by certificates and permits to use, meet requirements of the Russian quality standards. The special protection markers are applied on all the ALNAS products to define the product originality, to trace production process and geography of transfer. Quality management system ISO 9001:2008 Environmental management system (EMS) ISO 14001-2007

  11. SALES GEOGRAPHY AND STRATEGIC PARTNERS STRATEGIC PARTNERS ALNAS share at auto components market – 15% St. Petersburg Avtovaz Nizhny Novgorod UAZ Naberezhnye Chelny Moscow Miass Almetyevsk Ulianovsk ZAZ Togliatti Samara AVTO-prognoz aksioma #1 Zaporozhye MARKETING ACTIVITY Individual packaging Group packaging ALNAS offers its products in individual and group packaging Packaging for the secondary market Packaging for AVTOVAZ

  12. COMPANY PERSPECTIVES Company development strategy concerning business processes of the products manufacture for domestic and foreign auto parts industry provides possibility of investments of own funds under guaranteed contracts and development of auto components production as well as assembling of high technology automotive systems under the client’s engineering data and in-house designs. • Factors promoting leading position of the company in the auto components market: • a wide range of manufacturing capabilities; • financial stability; • flexible pricing policy; • unique equipment; • availability of in-house R&D center; • high corporate culture and proven logistics.

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