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SAFETY : Central to Everything We Do. Furmanite has a full-time safety director and a comprehensive safety program Every technician must be certified in safety training Recently reached milestone of 6 million man-hours without a lost time accident

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SAFETY : Central to Everything We Do


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    safety central to everything we do
    SAFETY:Central to Everything We Do
    • Furmanite has a full-time safety director and a comprehensive safety program
    • Every technician must be certified in safety training
    • Recently reached milestone of 6 million man-hours without a lost time accident
    • Experience Modification Rating (EMR) is currently at 0.45 and continues to trend downwards over previous years
    furmanite s history expertise
    Since 1929, Furmanite has maintained its leadership role in the research and development of on-site repair and maintenanceFURMANITE’SHISTORY & EXPERTISE
    • 2006, Furmanite purchases the General Services Group (GSG) of Flowserve
    • Furmaniteis the single most authoritative sourcefor all of your global industrial services needs
    domestic service centers
    DOMESTIC SERVICE CENTERS

    For a complete listing of regional and global

    Furmanite locations, visit us online at www.furmanite.com

    global coverage
    GLOBAL COVERAGE

    Canada

    Sweden

    Finland

    Norway

    Denmark

    Germany

    England

    Netherlands

    Azerbaijan

    Belgium

    France

    Japan

    Portugal

    China

    USA

    HongKong

    Thailand

    UAE

    India

    Bahrain

    Malaysia

    Singapore

    6 Continents

    70+ Locations

    1,400+ Technicians

    Indonesia

    New Zealand

    Australia

    South America

    S. Africa

    For a complete listing of regional and global

    Furmanite locations, visit us online at www.furmanite.com

    advanced solutions that work together
    ADVANCED SOLUTIONSTHAT WORK TOGETHER
    • Engineering Support Services
    • On-Line Leak Sealing
    • On-Site Machining
    • Pipe Isolation and Weld Test
    • Bolt Torquing & Tensioning
    • Hot-Tapping and Line Stopping
    • Valve Repair – Shop or On-site
    • Trevitest™ On-lineValve Testing
    • Specialty Concrete Repair
    • Field Polymers and Coatings
    • Tank Roof Repair
    • Heat Treatment Services
    leak sealing applications
    LEAK SEALING APPLICATIONS
    • Holes in pipes or valves
    • Cracked welds
    • Packing glands
    • Flange leaks
    • Valve bonnets
    • Threaded fittings
    • Exchanger leaks
    • Pressure seal valves
    • Turbine horizontal joints
    clamp arrangements
    CLAMP ARRANGEMENTS

    Piping Configurations (some examples):

    clamp arrangements 1
    CLAMP ARRANGEMENTS

    Piping Configurations (some examples):

    clamp arrangements 2
    CLAMP ARRANGEMENTS

    Piping Configurations (some examples):

    clamp arrangements 3
    CLAMP ARRANGEMENTS

    Piping Configurations (some examples):

    structural clamps restraints
    STRUCTURAL CLAMPS & RESTRAINTS

    “Non-Structural” Enclosure Clamp – for Fluid Containment Only

    “Non-Structural” and “Structural” Enclosure Clamps

    “Structural” Enclosure Clamp – for Fluid Containment AND Restraint of Axial Loads in Pipe

    specialized design applications
    SPECIALIZED DESIGN APPLICATIONS
    • Full FEA Capabilities
    • Finite Element Analysis can be used for certain clamps:
    • Where strict code compliance is required
    • Or where joint separation is an issue
    on site machining the furmanite advantage
    ON-SITE MACHININGThe Furmanite Advantage
    • Cost effective, quality solutions for routine and complex applications
    • Global reputation andexperience base
    • Enhanced by our ownership of machine manufacturer Silk™
    on site machining services
    ON-SITE MACHINING SERVICES
    • Flange facing
    • Drilling / tapping
    • Line boring
    • Milling
    • Pipe cutting and beveling
    • Specialty grinding and polishing
    • Shaft turning
    • Stud drilling
    • Other specialized applications
      • Drilling, Trepanning, Fine Boringand Reaming, for example
    on site machining applications
    Flanges

    Heat exchangers

    Cover joints

    Boiler manways

    Industrial pipelines

    Vessel joints

    Hub profiles

    Boiler Feed Water Pumps

    Front and backof heat exchangers

    Oval manways

    Oval handholes

    Sealing surfacesof pressure vesselsand boilers

    Turbine horizontal joints

    ON-SITE MACHINING APPLICATIONS
    self leveling machine slm
    SELF LEVELING MACHINE (SLM)

    Acquired February 2011

    • SLM specializes in machining very large circular and irregular shaped surfaces on structural components
    • There is virtually no size limit because our milling cutters are controlled by a scanning laser plane and are independent of any deflections which might occur in the portable machine frame
    • This allows large structures to be machined in a single set up with tolerances similar to those achieved on major workshop machines
    • Our equipment is readily portable and we cover the world for large size, on site machining
    bolting services
    BOLTING SERVICES
    • Furmanite provides complete Bolt Torquing and Tensioning services, from design to final tightening and measurement
    • Low Profile Tools to 6-1/8” Nut Size and 48,000 foot pounds
    • Square Drive Tools to 6-1/8” Nut Size and 54,000 foot pounds
    • Services include:
      • Hydraulic Bolt Torquing
      • Hydraulic Bolt Tensioning
      • Stud Removal
      • Bolt Stress & Elongation Measurements
      • Joint Alignment
      • Nut Splitting
    bolting services 1
    BOLTING SERVICES

    PSIM – Pressurized System Integrity Management System

    • Software system designed to manage critical bolted flanges
    • Internet based allowing client access as the works are performed
    • Tagging of flanges allows tracking of individual joints during construction and subsequent outage
    • Can handle in excess of 100,000 flanges
    • Stores data for historical information retrieval, planning and trouble-shooting
    the trevitest solution
    THE TREVITEST SOLUTION

    Trevitest™ Diagnostic Recorder Features

    • Developed and patented worldwide by Furmanite to test safety and relief valves in place and online
      • Accurately tests valves 1” and larger on-line and under normal operating pressure and temperature
      • No operational interruptions
      • Valve can be tested remotely for safety purposes
    • State of the art technology measures force, pressure, lift or displacement and sound via acoustic detection
      • PC based system with data and document storage capability, using proprietary software
      • Permanent graphical record for customer
    valve repair oem product sales
    VALVE REPAIR & OEM PRODUCT SALES

    Furmanite - the largest, single-owned and operated valve repair organization in North America, with over 20 repair shops nationwide

    • Onsite and In-House valve repair and testing
    • Repairs include routine maintenance, outage and emergency response
    • In-service valve testing
    • New valves and parts available at all locations; select locations are licensed assemblers for TycoTM, CrosbyTM, Anderson GreenwoodTM, KunkleTM, SpenceTM, AshcroftTM, FarrisTM, SuperiorTM and GlobalTM products
    • Manufacturer of Wilson-Snyder coker switch valves and process control valves
    • Use of “ValveOne” as a Repair Historian
    valve repair solution
    VALVE REPAIR SOLUTION
    • Furmanite provides routine and emergency services for all valve repair needs
      • Repair capabilities for of a large variety of valves, including:
        • Gate, Globe, Check & Plug
        • Safety & Safety Relief
        • Check, Butterfly & Pressure Seal
        • Control Valves
        • AOV and MOV Actuators
      • Factory-Trained Technicians
      • Procedure based repair activities
      • Perform in-service set pressure calibrations
      • Seat leak and assembled hydrotesting per applicable ANSI standards
      • Complete documentation of repairs through ValveOne
    valve repair mobile trailers
    VALVE REPAIR:MOBILE TRAILERS
    • Cleaning & Sandblasting Equipment
    • Machining Lathes & Tools
    • Grinding Equipment
    • Drill Presses
    • Air & Water Test Stands
    • Lapping Equipment
    • Work Benches
    the furmanite d valve tag repair program
    THE FURMANITEDVALVE TAG REPAIR PROGRAM

    The Furmanite Guarantees:

    • That the service was performed safely by professionally trained and certified technicians
    • Our guarantee of the quality of repair in restoring the valve to “like new condition”
    • Our guarantee that all replacement parts used in the repairs are approved and accepted by the NBIC Repair Program
    • Our guarantee that all repairs have been documented and records maintained.
    • Our guarantee that all repairs have been performed in accordance with applicable ASME Codes and the NBIC Repair Program
    • Our Warranty to you covers any defect that may occur due to workmanship or defective parts that may have been installed during the repair
    hot tapping and line stopping services
    HOT TAPPING AND LINE STOPPING SERVICES
    • Hot Tapping
    • Line Stopping
    • Line Freezing
    • OEM Fittings / Repair Clamps
      • Weld-on and bolt-on designs
    • Manufacturer (OEM) of World Class Equipment
      • IPSCO brands
    • Engineering Solutions
    • Welding Procedures for all applications
    • All fittings, equipment & accessories are 100% interchangeable with alternative vendor options
    hot tapping capabilities
    HOT TAPPING CAPABILITIES
    • Diameters:
      • ½” Through 72”
    • Pressures:
      • Up to 2800 PSI
    • Temperatures:
      • To +/- 750 Degrees Fahrenheit
    line stopping capabilities
    LINE STOPPING CAPABILITIES
    • Diameters:
      • ½” Through 84”
    • Pressures:
      • To 1480 PSI
    • Temperatures:
      • To +/- 750 Degrees Fahrenheit
    once the cutter is through by calculated

    Once the cutter is through by calculated measurement, machine is stopped and cutter advanced to confirm tap completed

    coupon retained by u wire

    Coupon retained

    by ‘U’ Wire

    coupon retained by u wire 1

    Coupon retained

    by ‘U’ Wire

    coupon and cutter are withdrawn

    Coupon and cutter

    are withdrawn

    coupon and cutter are withdrawn 1

    Coupon and cutter

    are withdrawn

    coupon and cutter are withdrawn 2

    Coupon and cutter

    are withdrawn

    coupon and cutter are withdrawn 3

    Coupon and cutter

    are withdrawn

    coupon and cutter are withdrawn 4

    Coupon and cutter

    are withdrawn

    coupon and cutter are withdrawn 5

    Coupon and cutter

    are withdrawn

    coupon and cutter are withdrawn 6

    Coupon and cutter

    are withdrawn

    coupon and cutter are withdrawn 7

    Coupon and cutter

    are withdrawn

    coupon and cutter are withdrawn 8

    Coupon and cutter

    are withdrawn

    coupon and cutter are withdrawn 9

    Coupon and cutter

    are withdrawn

    coupon and cutter are withdrawn 10

    Coupon and cutter

    are withdrawn

    coupon and cutter are withdrawn 11

    Coupon and cutter

    are withdrawn

    coupon and cutter are withdrawn 12

    Coupon and cutter

    are withdrawn

    coupon and cutter are withdrawn 13

    Coupon and cutter

    are withdrawn

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    Coupon and cutter

    are withdrawn

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    Coupon and cutter

    are withdrawn

    coupon and cutter are withdrawn 16

    Coupon and cutter

    are withdrawn

    coupon and cutter are withdrawn 17

    Coupon and cutter

    are withdrawn

    vent off product

    Vent off

    Product

    vent off product 1

    Vent off

    Product

    vent off product 2

    Vent off

    Product

    vent off product 3

    Vent off

    Product

    vent off product 4

    Vent off

    Product

    product cleared

    Product

    cleared

    fabricate bypass

    Fabricate Bypass

    Install Bypass Tees

    Install Vent Points

    Install Plugging Tees

    drill and tap all connections

    Drill and Tap all

    connections

    Install Temporary

    Sandwich type valves

    slide167

    FLOW

    Downstream plugging

    housing ready for installation

    Upstream plugging

    housing ready for installation

    Install bypass and commission pipework

    slide230

    FLOW

    Downstream head goes in

    first to reduce flow

    upstream head goes in second to isolate section

    Upstream head goes in

    second to isolate section

    of pipeline

    mid section can now be cut out and modified

    Mid section can now be cut

    out and modified/repaired

    after modification repair the mid section

    After modification/repair, the

    mid section is connected to

    the plugging housing

    mid section can now be re pressurized through

    Mid section can now be

    re-pressurized through the

    vents and the plugging housing

    mid section can now be re pressurized through 1

    Mid section can now be

    re-pressurized through the

    vents and the plugging housing

    slide237

    FLOW

    Upstream head is

    removed first

    slide238

    FLOW

    Followed by Downstream

    plugging head

    slide239

    FLOW

    Bypass can now be

    de-commissioned

    types of line stops
    TYPES OF LINE STOPS
    • Pivoting Head
      • High Pressure Line Stop from 3” to 48”
    • Folding Head
      • Low/Medium Pressure Line Stop from 12” to 84”
    • Sure-Stop
      • Positive Seal Line Stop from 2” to 42”
    • HTP (High Temperature/Pressure)
      • High Temperature & Pressure Line Stop from 3” to 14”
    • Line Freeze Plugging
      • Up to 48”
    • FloStop
      • Water Main Line Stops from 4” to 16”
    • EZ Valve Insertion Assembly
      • From 4” to 12”
    types of operating systems
    TYPES OF OPERATING SYSTEMS
    • Water
    • Wastewater
    • Air
    • Chemicals
    • Boiler water/steam
    • Natural gas
    • Oil/fuels
    • Performed on virtually all types of pipes and vessels
    fai manufactured fittings
    FAI MANUFACTURED FITTINGS
    • Full Encirclement
      • Weld-on
      • Bolt-on (Mechanical)
    • Shaped Nozzle
    • Three-Way Tees
    • Perma Stops
    • Special Types
      • Spherical
      • Bottom out
    • Typical Delivery Times
      • Routine: 10 to 14 Days
      • ASAP: 7 to 10 Days
    heat treatment capabilities
    HEAT TREATMENT CAPABILITIES
    • Process Start-Up
    • Refractory Dry-Outs
    • Equipment Sales
    • Equipment Rentals
    • Equipment Calibration
    • Turbine Warming Systems
    • Welding Preheat
    • Localized Electric PWHT
    • Combustion Gas PWHT
    • Fixed-Hearth Furnaces
    • Temporary Furnaces
    • Hydrogen Bake-Outs
    • Line Thawing
    • Coating Cures
    • Heat Shrink/Expansions
    • Space Heating
    experience
    EXPERIENCE
    • 100+ Man-Years of Heat Treating Management Experience
    • 10-Year Average Technician Experience Level
      • “Best of the Best”
    • Applications Include:
      • Maintenance
      • Outages
      • Turnarounds
      • Capital Projects
      • Call-Outs
      • 24 Hour Service, 365 Days per Year
    concrete restoration field polymers composite services
    CONCRETE RESTORATION / FIELD POLYMERS & COMPOSITE SERVICES
    • Structural Repair and Expansion Joints
    • Water Control (Leak Stoppage)
    • Surface Repair (coatings and linings)
    • Epoxy Injection
    • Pump and Motor Base Repair
    • Soil Stabilization
    • Pipe Penetration
    • Tank Roof Repair
    • Secondary containment
    • Restoration projects
    structural repair
    Applications

    Heavy machinery base repairs

    Pump and motor base repair

    Structural support base repair

    Epoxy pressure injection method

    Holes drilled into concrete at strategic locations

    Two part epoxy resin is injected

    24 to 72 hours for final cure

    STRUCTURAL REPAIR
    surface repairs
    SURFACE REPAIRS
    • Polymer cementitiousproducts and chemicalresistant coatings repairsurface damage as aresult of:
      • Corrosion
      • Chemical Attack
      • Freeze/Thaw
      • Wear & Abrasion
      • Physical damage
    water control
    Repair sealantcapabilities:

    Thin enough to penetrate “hairline” cracks

    Work in flowing water

    Bond to wet surfaces

    Remain flexible and inert after quick curing

    WATER CONTROL

    Urethane Injection Process

    Solution for problems such as:

    • Freeze / thaw damage
    • Corrosion of reinforcing steel
    • Erosion of the structure
    • Mineral deposits
    • Loss of dry environment
    composite repairs
    COMPOSITE REPAIRS
    • Permanent pipe repair
    • Stronger than the existing material
    • Pipe rehabilitation
    • Small-bore pipe repairs
    • Nozzle repair
    • Tank repairs
    • Structural repairs
    • Applied on site
    • No Workshop
    • Simple Preparation
    composite repairs 1
    COMPOSITE REPAIRS

    Benefits of FurmaWrap / Carbon Composites

    • Simple to Apply
    • No Hot-Working
    • Conformable
    • Non-Hazardous
    • Back-fill in 2 hours
    • Smart Pig Detectable Features Available
    • Cost-Effective Alternative
    • Pressure to 3031 PSI
    • Temperatures from -13oF to 410oF
    • Sizes from 3/8” to 132”
    • DOT Compliant
    • Meets ASME PCC-2 Code & ISO Standards
    composite repairs 2
    COMPOSITE REPAIRS

    Leak Management Solution

    • Resin-impregnated fiberglass tapeadheres to PVC, fiberglass, concreteand all forms of metal pipes
    • Immediately repairs leaks andreinforces pipes
    • Protects against corrosion,abrasion and impact
    • Recommended for pressures up to 300 psi
    • Resistant to a wide range ofdangerous chemicals
    • Used for underwater repairs
    composite repairs 3
    COMPOSITE REPAIRS

    Leak Management Solution

    • Durable and cost-effective solution for permanent reinforcement and repairs
    • Resin-impregnated fiberglass composite wrap
    • Stronger than steel, high tensile-and high flexural-strength product
    • Increases axial load strength and load bearing capabilities in steel (pipe) and concrete
    • Remediates pipes, elbows, tees and concrete structures
    • Inhibits corrosion and restores pipeline integrity
    • Resistant to a wide range of dangerous chemicals
    • Works in wet or dry conditions, including underwater repairs
    • Classified according to ANSI/NSF 61standards for drinking water safety
    carbon fiber wraps
    CARBON FIBER WRAPS

    Structural repair

    provided by

    carbon fiber

    Flexible materials conform to difficult shapes

    Repairs are close fitting & can be applied in confined spaces

    Materials formed to shape on site with no pre-fabrication

    Epoxy bond to steel provides leak sealing capability, chemical & environmental resistance

    Lightweight repair kits are easy to transport & handle

    • Repairs can be engineered to exceed the design life of the system
    • No hot work required
    • No interruption to plant operation
    industry leading field safety performance backing
    Industry-leading field safety performance
    • Backing of a publicly traded company with a global presence and knowledge base
    • 80+ years of proven experience in solving unique problemsand managing large projects
    • Quick response with over 70 locations on 6 continents
    • Diverse and flexible solutions for proactive repair, maintenance and turnaround support
    • Experienced and field-proven cross-trained technicians
    • OEM equipment and patented technology
    • Spending the necessary capital to support your requirements with our state-of-the-art equipment and tools
    to learn more
    TO LEARN MORE:

    Visit Furmaniteonline at

    www.Furmanite.com

    Or, for moreimmediate answersto your questions…

    Contact Tony Raleigh 314-440-1071

    e-mail traleigh@furmanite.com