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. . . Penang. MALAYSIA. WEST. Malaysia. SARAWAK. SABAH. BRUNEI. . . . . Singapore. SelangorState. Banting. . . . Location of the Study Area. Banana Production Statistics 2000. Banana Acreage by States (2002). US$1=RM3.70. Processing Business : Categories and Definitions. Name of Company: Fazz Enterprise (M) Sdn. Bhd.Lot 622 Jalan Cempaka, Kuala Langat, Selangor, Malaysia.Marketing Branch: Fazz Brothers Sdn. Bhd.Bukit Mertajam, Penang..
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1. Nik Masdek Hassan (Horticulturist, MARDI), Abu Kasim Ali (Techno-Economist, MARDI), Zainun Che Ahamad (Food Scientist, MARDI)
7. Name of Company: Fazz Enterprise (M) Sdn. Bhd.
Lot 622 Jalan Cempaka, Kuala Langat, Selangor, Malaysia.
Marketing Branch: Fazz Brothers Sdn. Bhd.
Bukit Mertajam, Penang.
9. Established 1984, Family business
Mahmoudin Abas & spouse, former factory technician
To help village folks
Banana & tapioca products considered
Traditional processing technologies
Manual operation
Retail market at factory
10. Realized bigger market potential
Loan, Overdraft - Agricultural bank
Manual to semi-mechanized
Market diversification
11. Raw materials (price, supply) – Start own production
Product quality – Improve Q. raw materials
Marketing – New markets
12. Salted Banana Chips
Sweetened Banana Chips
Savoury Banana Chips
6 types of tapioca products
15 types of traditional cakes
13. Delivered to12 regulars: Repack / Trading
> 80 regular purchasers at factory: Repack / Trading
Direct consumers
14. Small Scale Enterprise
Yearly sales RM2.5 Million
15 full time workers
16. Receiving Raw Materials:
Open space, roof, old concrete flooring
Area: 15’ x 25’.
Serve as peeling area
3 workers- receiving and peeling
Volume:
Banana 1-3 tons
Tapioca 4 ton/2 days
Cooking oil 600 kg
17. Processing:
Area: 24’ x 48’
12 workers,
Volume:
Banana 1 ton
Tapioca 2 tons
Cooking oil 600 kg/3 days
Equipment:
3 slicers, 4 fryers
21. Name of Company:
ROS ENTERPRISE SDN.BHD.
22.5 Milestone, Jalan Sukun, Kanchong Darat, 42700 Banting, Selangor
22. Started 1990, small scale
Officially registered 1991
Commercial production 1993
Family business of Roslan Aziz
Financial resource – family
23. Loan Agric. Bank
Buy machines
Expand market
24. Sweet potato chips
7 different tapioca products
Sweetened banana chips
Salted banana chips
Savoury banana chips (Chili flavoured)
Pisang Abu chips
Salted banana chips-long cut
12 types of traditional cakes
25. Direct consumers
Wholesalers
Distributed to 8 states
Once exported to Australia
26. Small Scale Enterprise
Yearly sales RM 1 Million
10 full time workers
29. Receiving Raw Materials:
Open space, roof, concrete floor
30 ft X 60 ft.
Act as peeling area
Slicing area for tapioca
Slicing machine with special knife
30. Processing:
Area 30 ft. X 60 ft.
4 Tapioca slicers, 2 banana slicers
4 fryers, diesel fuel
1 wash basin
Stainless steel tables, 2 with perforated trays
2 mixers for savoury flavoured chips
31. Packaging:
3 sealing machines
Done in storage area
Storage:
Area 30 ft. X 60 ft.
Closed storage area
Stacked on trolleys
< 1 week storage
Waste:
Banana peel, tapioca peel and starch
Feed to cattle
Owner’s cattle farm integrated under oil palm/banana farm
34. Raw Materials:
Source - 30% from own farm, 70% delivered
No raw material specification
Consistent price, contract or daily purchase
3 regular suppliers of banana
7 regular tapioca suppliers
Own transportation or delivered
Banana supply not consistent
35. Finished Products:
Wholesalers 80%, ex-factory/deliver
Direct consumer 20%, ex-factory
Payment by cash or billing
Products returnable, so far never return
Quantity sold stable, festive season increase 5-10 fold
Price changes occur based on fuel cost
Banana chip shelf-life 3 months
Whole batch sold in 2 days
36. Clients :
No advertising
Clients ID by word of mouth
Competitions from other processors
Clients redistribute and/or sell directly
39. Name of Company:
Permata Nadi Food & Catering Enterprise
Lot 622, Batu 24,
Banting, Selangor.
41. Established 1999
Initiated by owner, Iswadi Abdullah
Support from wife
Start on small scale
Now venture seriously
Technical knowledge from parents & experimentation
Market through parent’s business
All manual operation
42. Opportunities realized – good market, prompt payment
Key growth factor – marketing, technology
Loan Agricultural Bank
43. Bad Debt in 2003/2004
Raw material supply
Cash flow / capital
44. Salted banana chips, lateral cut
Salted banana chips, x-sectional cut
Sweetened banana chips
Savoury banana chips
45. Direct consumer, 30%
Wholesalers, 70%
47. Receiving Raw Materials:
10’ x 10’
Manual operation
500 kg. - 1 ton / week
2 workers for all operations
30 minutes to unload
48. Processing:
Whole complex = 15 X 40 ft.
Processing area, 15 X 15 ft.
2 big wok
Quality control by observation & experience
49. Packaging / Storage :
Sealer for plastic packaging
Temporary storage except festive season
Small area shared with retail area
51. Raw Materials:
Suppliers within locality
Specifications – based on size, appearance, colour
New supplier test through frying
Soil, fertilizer influence quality
Price based on agreement
Price differential during festive season
Raw materials delivered
Inconsistency of supply, sourcing sometimes
52. Finished Products:
Retail and bulk sale
Ex-factory 70%
Delivered 30%
Repeat purchase
Payment, 50% cash, 50% billing, 1 week
Pricing compared with competitors, cost of production
Goods returnable, due to quality or defects
Quantity sold, RM1500/week
Products shelf life is 2 months
Each batch sold by the next day
Clients :
Clients recommended by others, no advertising
56. Support Services Used
Did not rely on any support services
Processing technique from parents
Indirect financial management advice from financial institutions
Technical services from equipment supplier
57. Through informal channel
Clients, raw material supplier, own observation
Marketing, Product development, Production system, Quality control/Assurance system) and Finance
Availability & Price Raw Material, Harvesting Schedule
Enhance product quality, packaging, presentation
58. Provide employment
Increase opportunity for banana /tapioca farmers
Environment friendly, no waste
No noise, smoke pollution