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GSM 周保養教材. SMT C 級教材 編寫:劉亞波 REV:00 2002/10/25. 1. 4.0milULC 相機鏡面的清潔 Clean the 4.0camera lens cover. 工具 : 鏡頭紙或無塵紙 步驟 : 1. 先觀察鏡面上是否掉落有 IC, 如果有請小心移走 . 2. 用無塵紙拭去鏡面的灰塵 、 油脂 、 指印等雜物。 3. 如果相機里面是否掉落有 IC, 先關機并戴上防靜電手套 , 再取下邊光電路板 , 用鑷子取     出 IC.

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slide1

GSM周保養教材

SMT C級教材

編寫:劉亞波

REV:00 2002/10/25

1 4 0milulc clean the 4 0camera lens cover
1. 4.0milULC相機鏡面的清潔Clean the 4.0camera lens cover

工具: 鏡頭紙或無塵紙

步驟:1.先觀察鏡面上是否掉落有IC,

如果有請小心移走.

2.用無塵紙拭去鏡面的灰塵、

油脂、指印等雜物。

3.如果相機里面是否掉落有

IC,先關機并戴上防靜電手套,

再取下邊光電路板,用鑷子取

    出IC.

4.如果邊光PCB螺絲松動或掉落

    保養時要鎖緊補齊.

效果:相機鏡頭光亮潔淨.

4.0mil

2 2 6milulc clean the 2 6camera lens cover
2.2.6milULC相機鏡面的清潔Clean the 2.6camera lens cover

工具: 鏡頭紙或無塵紙

步驟:1.先觀察鏡面上是否掉落有IC

如果有請小心移走.

2.用無塵紙拭去鏡面的灰塵、

油脂、指印等雜物。

效果:相機鏡頭光亮潔淨.

2.6mil

3 clean nozzle surface
3.清洗吸嘴    Clean nozzle surface

工具:酒精、氣槍、無塵紙

步驟:1.先用酒精清洗吸嘴.

2.再用氣槍的高氣流清潔.

3.最后用無塵紙擦拭干淨.

效果:過盧罔上無雜物;橡膠頭上無錫膏

吸嘴內部暢通.

4 clean nozzle changer
4. 清潔吸嘴切換裝置Clean nozzle changer

工具:氣槍﹑酒精﹑無塵紙

步驟:1.取下洞里的所有吸嘴,

用氣槍吹干淨。

2.用酒精擦拭切換裝置,

    并用手切換switch,觀察

   左右運動是否順暢。

效果:左右切換順暢.

6 clean trackscroll
6. 清洗鼠標軌跡球clean trackscroll

工具:無塵紙﹑酒精

步驟:用粘有酒精的無塵紙

擦拭軌跡球.

效果:軌跡球表面干淨,且轉動

靈活.

trackscroll

5 check air pressure
5.檢查設備總气壓Check air pressure

工具:十字起

步驟: 1.卸下機器后面中間的蓋子.

2.拆下散熱風扇.

3.檢查總氣壓是否漏氣.

4.檢查气壓表指針是否位于85~90PSI

之間,且比較穩定.如果漏气或气壓

表指針不穩定,通知工程師處理.

效果:气壓= 85~90PSI;且較穩定.

6 x y clean x y axis linear scale
6.清洁X/Y軸光學尺clean X /Y axis linear scale

工具:無塵紙﹑酒精

步驟:1.在無塵紙上滴适量的酒精.

2.沿同一方向擦拭光學尺,注

意不要往复擦拭,否則光學尺

擦不干淨.

3.把頭部移到其它地方,擦拭

之前被頭部遮住部分的光學尺.

效果:X/Y光學尺光亮.

Y-scale

X-scale

7 x y clean and lubricate x y linear slides
工具: 碎布﹑KLUBER﹑油槍

步驟:1.用碎布把x/y軸表面及凹槽

內的污油擦拭干淨.

2.在x軸滑軌兩側均勻涂抹少

量的kluber.

3.用油槍在y軸滑軌的油嘴上

加油至剛剛溢出即可.

效果:X/Y軸光亮;油量适中;油嘴上

沒有多余的油.

7.清洁并潤滑X/Y平行滑軌Clean and lubricate x/y linear slides

X linear slide

Y linear slide

8 x y clean and lubricate x y axis ball srew
8.清洁并潤滑X/Y軸絲杠clean and lubricate x/y axis ball-srew

工具:碎布﹑KLUBER﹑油槍

步驟:1.用碎布把x/y軸絲杠表面的

污油擦拭干淨.

2.前后運動y軸絲杠,再次擦拭

干淨.

3.用油槍在x /y軸絲杠的油嘴上

加油至剛剛溢出即可.

效果:X/Y軸絲杠光亮;油量适中;油嘴

上沒有多余的油.

X axis

Y axis

9 pwc clean and lubricate pwc linear slide and ball screw
9. 清洁及潤滑PWC軸滑軌及絲杠 clean and lubricate PWC linear slide and ball-screw

工具:碎布﹑KLUBER﹑油槍

步驟:1.用碎布把PWC滑軌和絲杠

表面的污油擦拭干淨.

2.在滑軌和絲杠表面均勻涂抹

少量的kluber.

效果:PWC滑軌和絲杠光亮;油量

适中.

left

right

10 shuttle clean shuttle axis belt
10. 清洁Shuttle軸皮帶 clean shuttle axis belt

工具:碎布﹑酒精

步驟:緩慢轉動shuttle皮帶,用

粘取酒精的碎布擦拭皮帶.

效果:皮帶上沒有雜質.

Shuttle belt

11 pin clean pcb support pin platform
11. 清洁支撐Pin平台 clean PCB support pin platform

工具:碎布

步驟:拔掉support pin,用碎

布把平台擦拭干淨.

效果:平台光亮.

平台

slide14
GSM的月保養

5.Clean spindle trachea(導氣管),verify spindle vacuum level and air –kiss pressure .

工具:擦拭紙﹑酒精﹑氣壓表.

注:GSM Head Assembly vacuum level ≧20MMHG,

Air kiss pressure ≦4PSI

slide15
GSM的月保養

6. Check and adjust spindle height and touch down

sensor.

slide16
GSM的月保養

7. Clean 2.6 mil OTHC mirrors.

工具:無塵紙﹑THREEBOND﹑氣槍

.

OTHC MIRROR

slide17
GSM的月保養

8. Inspect Z axis belt timing,if wore replace it.

.

slide18
GSM的月保養

9. Inspect Theta axis belt timing,if wore replace it.

.

slide19
GSM的月保養

10. Inspect Stop-Break belt timing,if wore replace it.

.

slide20
GSM的月保養

11. Inspect Stop-Break drive belt timing,if wore replace it.

.

slide21
GSM的月保養

12. Inspect PWC MOTOR belt timing,if wore replace it.

.

slide22
GSM的月保養

13. Inspect Transfer belt timing,if wore replace it.

.

slide23
GSM的月保養

14. Inspect PTF picker and Theta axis belt timing,if wore

replace it.

picker

.

theta

slide24
GSM月保養

15.Clean and lubricate PTF X/Y axis ball screw.

工具:擦拭紙﹑油槍﹑KLUBER

Y axis

X axis

slide25
GSM月保養

16.Clean and lubricate PTF Theta axis .

工具:擦拭紙﹑油槍﹑KLUBER

Theta axis

slide26
GSM月保養

17.Clean and lubricate PTF retract pin( 1﹑2).

工具:擦拭紙﹑油槍﹑KLUBER.

slide27
GSM月保養

18. Clean and lubricate elevator ball-screw

工具:擦拭紙﹑油槍﹑黃油.

slide28
GSM月保養

19. Clean floppy Disk driver.

工具:擦拭紙﹑吸塵器

slide29
GSM月保養

20. Clean Air supply chassis fans.

工具:擦拭紙﹑吸塵器﹑酒精.