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India's Top Cleanroom Solution Provider for the Pharma Industry- Edition 2

Airbox Concepts Pvt. Ltd. is a leading provider of cleanroom solutions, specializing in energy-efficient and eco-friendly designs for the pharmaceutical industry. Since 2008, the company has delivered high-quality, compliant clean air systems under the leadership of Director Gaurav Majumdar. Known for innovation and precision, Airbox supports clients from design to maintenance, ensuring optimal performance. With a strong focus on sustainability, the company continues to set new benchmarks in cleanroom construction and HVAC solutions across India.<br>

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India's Top Cleanroom Solution Provider for the Pharma Industry- Edition 2

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  1. India's Top CLEANROOM SOLUTION PROVIDER for the PHARMA Industry - Edition 2 Gaurav Majumdar Director Airbox Concepts Pvt. Ltd. Airbox Concepts Pvt. Ltd. Revolutionizing Cleanroom Design for the Modern Pharmaceutical Era www.insightscare.in

  2. Editor’s Note

  3. Clean Isn’t Quiet Anymore I nnovation fuels our future, but the true power lies in the unseen—precision. It’s hidden in the fine details we often take for granted. The sterile room where a life-saving drug is born. The filtered air that guards a breakthrough from contamination. The invisible shield that keeps a product pure and people safe. In those spaces—cleanrooms—the future of medicine takes its first breath. In this exclusive feature, we bring forward the story of Airbox Concepts Pvt. Ltd., a company that has emerged as a national benchmark in cleanroom innovation. Under the leadership of Gaurav Majumdar, the company has introduced a new era of modularity, compliance, and intelligent design—redefining what cleanroom spaces mean for the pharma industry. His clear vision and hands-on approach have turned Airbox into a trusted name synonymous with technical integrity and futuristic thinking. Behind these high-performance environments are individuals and companies who don’t just follow standards—they set them. They work with relentless commitment to perfection, often in silence, often unnoticed. But the impact of their work is felt across hospitals, labs, and lives saved. These are the minds who obsess over microns and airflow, knowing that one tiny flaw can mean the difference between success and disaster. ‘India’s Top Cleanroom Solution Provider for the Pharma Industry - Edition 2’ is a tribute to such visionaries. At Insights Care India, we’re proud to showcase these leaders. Because real progress doesn’t just happen in labs—it begins with the people who dare to imagine a cleaner, better world. Hope you have an informative read ahead! This edition is our way of turning the spotlight on those innovators. The engineers, entrepreneurs, and design thinkers who are reshaping what cleanroom technology looks like in the 21st century. They are the hidden heroes of modern pharmaceutical success—laying the groundwork (quite literally) for breakthroughs to happen. Pooja Shah Pooja Shah - Pooja Shah

  4. Contents Featuring Airbox Concepts Pvt. Ltd. Revolu?onizing Cleanroom Design for the Modern Pharmaceu?cal Era 06 Articles Designing the Future Innova?ons in Cleanroom Technology for Advanced Industries 14 Maintaining Sterility The Importance of Reliable Cleanroom Maintenance Services 18

  5. Editor-in-Chief Pooja M. Bansal Pooja Shah Nisha Mehra Managing Editor Assis?ng Writer Visualiser Sandeep Tikode Art & Design Head Art & Picture Editor Deepanjali Jena Suhani Gaikwad Vice President Swapnali Vasaikar Asst. Vice President Ashwini Thakare Business Development Manager Sr. Sales Execu?ve Ninad Wankhede Dhanashree Technical Head Technical Specialist Technical Consultant Prachi Mokashi Prashanth Hiremath Rajeshwari Avhad Sagar Lahigade Bharat Pa?l Digital Marke?ng Manager Assistant Digital Marke?ng Manager Circula?on Manager Saurabh Devkule sales@insightscare.in June 2025 Corporate Offices: Insights Success Media and Technology Pvt. Ltd. Survey No.133/134, Brand Square, Office No. 512,Kunjir Chowk, Pimple Saudagar, Pune, Maharashtra 411027. Phone - India: 7410033802, 8956487823 Email: info@insightscare.in For Subscription: www.insightscare.in Follow us on : www.facebook.com/InsightsCare/ https://twitter.com/Insightscare We are also available on : Copyright © 2025 Insights Success Media and Technology Pvt. Ltd., All rights reserved. The content and images used in this magazine should not be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without prior permission from Insights success. Reprint rights remain solely with Insights Success Media and Technology Pvt. Ltd. Insights Care is powered by Insights Success Media and Technology Pvt. Ltd.

  6. India’s Top Cleanroom Solution Provider for the Pharma Industry - Edition 2 E very day, life-saving medicines are made in special rooms where everything has to be perfect. Even the tiniest mistake can cause big problems. In places like the pharmaceutical industry, where the quality of products is so important, it’s not enough to just follow basic rules. It takes creativity, hard work, and a strong commitment to doing things right. That’s where Airbox Concepts Pvt. Ltd. in. They help create cleanrooms that are not only safe but also efficient and eco-friendly. comes Airbox Concepts excels in producing cleanrooms that exceed all relevant standards. The company established itself as the premier provider of clean air management systems since their start in 2008. Through its energy-efficient designs, the company enables Indian pharmaceutical companies to produce exceptional products. Besides cleanroom construction, Airbox Concepts actively develops solutions to decrease energy use and support customers with regulatory compliance. As the Director of Airbox Concepts Pvt. Ltd., Gaurav Majumdar steered his company towards pharmaceutical industry leadership. His leadership has driven the company to maintain regulatory compliance and elevate its capabilities in producing high-quality, precise environments. At Airbox Concepts, every project receives full professional expertise throughout its entire development, from initial design through final installation and continuous maintenance. Numerous pharmaceutical companies in India trust Airbox Concepts as their preferred partner. Gaurav Majumdar to our clients.“ Going forward with its growth trajectory, the company remains innovative to develop environments that are cleaner alongside more energy efficient. Their efforts extend beyond current standards to establish breakthroughs in cleanroom capability. Airbox Concepts operates to enhance pharmaceutical cleanroom construction and maintenance practices as they aim to drive successful business through safe and efficient facilities. Our future strategy is to focus on advanced cleanroom technologies, meeting the highest standards, and providing expertise and customization Let’s explore Airbox Concepts’ role in revolutionizing pharmaceutical cleanroom design with sustainable, energy- efficient HVAC solutions! A Journey of Innovation and Expertise Gaurav’s journey into the cleanroom industry is rooted in a deep passion for engineering and a wealth of hands-on experience. “I began my career with a campus selection in an HVAC manufacturing and project solution MNC,” he shares. His early years abroad from 2001 to 2007 were spent honing

  7. his skills in various roles, including MEP Site Engineer, Project Engineer, and roles in Production and R&D. These experiences across diverse areas within the HVAC and cleanroom sector provided Gaurav with invaluable insights into what it takes to create successful systems. easily connected to clients pan India. Cleanroom HVAC is a critical need for industries, especially in pharmaceuticals, and we’ve recognized the growing demand for post-sales service to keep these systems running smoothly.” The company’s leadership is not only evident in the products they deliver but also in the services they offer. With an extensive range of cleanroom solutions—including air handling units, fan coil units, laminar flow units, HEPA filter terminal boxes, and cleanroom doors—Airbox Concepts ensures that each project meets stringent international standards. The company is committed to compliance with regulations like cGMP, WHO, and USFDA, ensuring that all products and systems adhere to the highest standards of quality and safety. In 2008, Gaurav took the leap into entrepreneurship and founded Technotech Airflow Systems, specializing in HVAC and cleanroom projects across India. However, his vision evolved further, leading to the creation of Airbox Concepts Pvt. Ltd., a company dedicated to providing state-of-the-art cleanroom solutions for industries such as pharmaceuticals, food & beverage, and semiconductor manufacturing. “At Airbox Concepts, we focus on conceptual methodologies, the latest technology, and precise selection. Recognizing the importance of understanding product nature, user requirements, indoor air quality parameters, and site conditions, we approach HVAC/Cleanroom projects with a holistic perspective,” he states. Comprehensive Turnkey Solutions for Diverse Industries Airbox Concepts Pvt. Ltd. stands out as a leading provider of turnkey HVAC and cleanroom solutions, offering a comprehensive range of products and services under one roof. Their extensive product lineup includes Air Handling Units (AHUs), Air Washers, Modular Cleanrooms, Laminar Flow Units, Fan Coil Units, Pass Boxes, and Cleanroom Doors. These systems are designed to meet the specific needs of various sectors, including pharmaceuticals, food & beverages, hospitals, medical devices, tissue culture, data centers, and semiconductors. With over two decades of Building a Legacy of Cleanroom Excellence Airbox Concepts has steadily carved a name for itself as a leading provider of cleanroom solutions, particularly in India’s pharmaceutical industry. Operating from its headquarters in Nagpur, central India, the company is strategically positioned to serve clients across the nation. Gaurav explains that “Being centrally located in India, we are

  8. challenges.“ experience, Airbox Concepts ensures timely delivery, skilled installation, and robust after-sales support, reinforcing its commitment to quality and customer satisfaction. There are many possible points of failure in controlled environments, and we focus on providing solutions for these Addressing the Unique Challenges of the Pharmaceutical Industry The pharmaceutical sector in India faces numerous challenges when it comes to cleanroom technology. One of the primary concerns is the lack of optimization and the tendency for over-designed systems, which leads to inefficiencies and unnecessary costs. Gaurav identifies this as a major issue: “Many pharmaceutical companies in India suffer from poor performance, unmatched parameters, and over-designed systems, leading to energy wastage and operational inefficiencies. We focus on optimizing designs and providing the right selection and planning according to site conditions and end-user requirements.” Advancements in Cleanroom Technology By addressing these common issues, the company helps its clients reduce operating costs and improve performance. Their solutions are not only energy-efficient but also environmentally sustainable. As the company focuses on modular cleanrooms, which are highly adaptable and can be modified to meet evolving needs, it eliminates the need for expensive new setups. This forward-thinking approach not only saves clients money but also minimizes the ecological footprint of their operations. At the forefront of Airbox Concepts’ approach is a commitment to technological innovation. The company continuously strives to implement the latest advancements in cleanroom systems, ensuring that its clients stay ahead of the curve. “We develop innovative systems where a single point can control the entire cleanroom equipment, ensuring seamless operation,” Gaurav shares. This kind of cutting- edge technology not only makes managing cleanrooms easier but also ensures optimal performance across the board. “We always focus on optimized designs and solutions that are both cost-effective and energy-saving,” Gaurav states. “Our modular cleanrooms are designed to be adaptable, helping clients meet their needs without having to invest in new infrastructure each time their requirements change.” The company has incorporated several advanced technologies in its cleanroom systems, including smart energy management, particulate and light sensors, and intelligent temperature control systems. These technologies are designed to enhance energy efficiency while maintaining the highest levels of air quality. As Gaurav explains, “Our installed cleanroom technologies prioritize Smart Energy Usage, guaranteeing seamless operation through automation and user-friendly devices, while also significantly reducing energy consumption.” Tailored Solutions Through Client Collaboration Airbox Concepts believes that one size does not fit all when it comes to cleanroom environments. The company’s strength lies in its ability to collaborate closely with clients from the initial consultation to project completion, ensuring every solution is customized to meet specific operational needs and regulatory requirements. This client-centric approach enables Airbox Concepts to design cleanrooms that optimize workflow efficiency, minimize downtime, and seamlessly adapt to evolving industry standards. By fostering open communication and integrating client feedback at every stage, Airbox Concepts delivers cleanroom solutions that are not only technologically advanced but also perfectly aligned with the unique challenges and goals of each customer. The company’s commitment to sustainability extends beyond energy-saving features. Airbox Concepts’ focus on environmentally responsible solutions is evident in its use of materials and designs that reduce long-term ecological impact. Their cleanroom systems are designed with efficiency in mind, ensuring that both the manufacturing process and the operational lifespan of each system are optimized for minimal environmental harm.

  9. Commitment to Regulatory Compliance market is experiencing positive growth due to an increase in demand for medicines and other cleanroom products such as semiconductors and biotechnology,” Gaurav explains. “Government initiatives and a renewed focus on safety and efficiency are also driving growth in the healthcare sector.” In an industry where adherence to regulatory standards is non- negotiable, Airbox Concepts goes above and beyond to ensure its solutions comply with the most stringent global guidelines. “We stick strictly to regulatory standards, ensuring all international norms and requirements are met,” says Gaurav. The company’s cleanroom solutions are built with meticulous attention to documentation, including Cleanroom Validation Protocol Documentation such as DQ, QI, QO, PQ, and other testing parameters, all in compliance with standards like cGMP, GMP, uGMP, WHO, and USFDA. The company plans to continue developing advanced cleanroom technologies, with a focus on quality, customization, and eco-friendly solutions. “Our future strategy is to focus on advanced cleanroom technologies, meeting the highest standards, and providing expertise and customization to our clients,” says Gaurav. The company’s commitment to compliance ensures that pharmaceutical clients can rely on its systems to meet the necessary regulatory requirements without concern. It provides a comprehensive service that includes not only system installation but also ongoing support to ensure regulatory standards are consistently met. The company’s commitment to sustainability, regulatory compliance, and technological innovation positions it for continued success in the ever-evolving cleanroom solutions market. Advice for Pharmaceutical Companies Navigating Challenges and Delivering Solutions For pharmaceutical companies looking to upgrade or implement new cleanroom facilities, Gaurav offers practical advice: “Regular maintenance with centralized digital data management is essential. Ensuring that all systems are frequently calibrated and monitored in real time is crucial to improving performance quality.” One of the key elements of success is its ability to overcome challenges. Cleanroom projects often involve complex systems with multiple components, each of which must function perfectly to maintain the controlled environment. Airbox Concepts excels in identifying and addressing these challenges head-on. By focusing on proactive maintenance and performance monitoring, pharmaceutical companies can ensure the long- term reliability and efficiency of their cleanroom systems. Gaurav emphasizes the importance of maintaining a detailed record of system performance and adhering to Standard Operating Procedures (SOPs) to ensure consistent quality. Gaurav recalls some of the obstacles the company has overcome: “There are many possible points of failure in controlled environments, and we focus on providing solutions for these challenges. Whether it’s innovative systems, optimized space utilization, equipment malfunction, or documentation issues, we always strive to provide the best solution for our clients.” Leading the Way in Cleanroom Solutions As India’s pharmaceutical industry continues to grow, the demand for advanced, energy-efficient cleanroom solutions will only increase. Under the leadership of Gaurav, Airbox Concepts stands at the lead of this demand, offering advanced technology, exceptional service, and a commitment to sustainability. With a focus on regulatory compliance, energy efficiency, and customer satisfaction, the company is set to lead the charge in India’s cleanroom solutions market for years to come. By adopting a proactive approach to problem-solving and offering tailored solutions, Airbox Concepts has built a reputation for delivering reliable, high-performance cleanroom systems. This hands-on approach ensures that clients’ needs are met at every stage, from initial planning to installation and maintenance. Vision for the Future Looking ahead, Airbox Concepts has a clear vision for its future. With India’s pharmaceutical industry expanding and demand for cleanroom solutions growing, the company is well-positioned to continue its growth and expand its influence in both the Indian and global markets. “The Indian

  10. Designing the Future Innovations in CLEANROOM T e c h n o l o g y for Advanced Industries www.insightscare.in June 2025 14

  11. ave you ever wondered how scientists produce H referred to as cleanrooms. Cleanrooms are amazing structures that help individuals produce and test very tiny or very delicate pieces of things. Cleanrooms have been designed in such a manner as to remove dust, germs, and other tiny particles that we cannot see. What is a Cleanroom? small computer chips or new medication without polluting them? They do it in special rooms that are A cleanroom is a room whose air is very clean. It's a room where everything is controlled. This encompasses the air, temperature, humidity, and even the manner in which individuals move around in it. In a cleanroom, workers are wearing special attire from head to toe. This prevents dust and hair from entering the room. With the advancement in technology, cleanrooms also are undergoing a transformation. New technology and innovations are transforming cleanrooms to become smarter, cleaner, and better than before. These improvements not only are enhancing industries like medicine, space, electronics, and even food but everything in between. Let us discover how cleanrooms are being built for the future. Cleanrooms are used in factories, labs, and hospitals. They are absolutely crucial when manufacturing products that must remain clean in order to work properly. One speck of dust can ruin a microchip or drug! Smart Cleanrooms One of the coolest new ideas is creating smart cleanrooms. Smart cleanrooms use computers, sensors, and robots. www.insightscare.in June 2025 15

  12. Cleanrooms in Space and Medicine Sensors track the air and warn if there is anything wrong, e.g., too much dust or too much moisture. If there is something wrong, the system corrects it automatically. This lowers employees' stress about having the room clean so that they can focus on work. Cleanrooms are helping space scientists too! Cleanrooms are used by NASA to build and test a spaceship before it is sent to Mars or the Moon. This helps ensure that the spaceship is free from germs on Earth. So, we don't send germs in the form of bacteria to another planet. Bots are even employed in cleanrooms. They conduct tasks like cleaning, picking up items, or testing samples. Since bots do not sneeze and have no hair, they make the cleanroom even cleaner! Cleanrooms also help in making medicine and vaccines in hospitals. They are used in surgery to keep patients safe too. Cleanrooms are even used to make artificial hearts and other body parts! Better Air Systems The Future of Cleanrooms Cleanrooms need the cleanest air possible. New equipment in the form of HEPA filters and ULPA filters is used for cleaning the air. These filters can filter out super small particles that are even smaller than a grain of sand. Cleanrooms in the future might be smarter and cleaner. They might be able to make decisions faster with artificial intelligence (AI). They might have walls or floors with self- cleaning abilities that would kill germs. They might even have workers' clothing with sensors that would tell them if they have any dust. Cleanrooms nowadays have even more effective airflow mechanisms. These provide for air to circulate in a way that pushes out dust and brings in new, clean air. Cleanrooms use laminar airflow in some cases, where air moves in linear pathways in order to maintain everything as clean. Cleanrooms may even become a part of space stations or the Moon in the future. So long as we keep inventing, cleanrooms will play an important part in keeping our world and what we invent clean and safe. Green Cleanrooms As we build cleaner cleanrooms, we also want to save the earth. That is why some cleanrooms are now designed to use less energy and water. These are what are called green cleanrooms. They have smart light features, better insulation, and equipment that do not waste electricity. Conclusion Cleanrooms are amazing places where tiny particles can make a really big impact. From making microchips to making medicine, cleanrooms help people do amazing things. As things continue to develop, cleanrooms are becoming more smart, green, and flexible. Some companies are using solar power or other green energy to supply the cleanrooms. Others are recycling the water and air used in the room. All these reduce pollution and cost benefits as well. Creating the future entails making improved tools and environments in which to build the things we envision. Cleanroom technology is just one sign of how people are working to make a cleaner, healthier, and more sophisticated world. Whether it is for a next-generation smartphone, a lifesaving drug, or a trip to Mars, cleanrooms are laboring behind the scenes to create our future. Flexible and Modular Cleanrooms Another new development is modular cleanrooms. Modular cleanrooms are cleanrooms that can be easily relocated or modified. Instead of building a cleanroom from scratch, companies can buy pieces and put together one like a huge puzzle. - Pooja Shah This is fine for small facilities or laboratories that have access to a cleanroom but only for a short period of time. Modular cleanrooms are less difficult to install and cheaper. They can be expanded or reduced depending on how much the business needs. www.insightscare.in June 2025 16

  13. Maintaining Sterility The Importance of RELIABLE CLEANROOM MAINTENANCE SERVICES www.insightscare.in June 2025 18

  14. I magine you are baking cookies, but the kitchen is filthy with dirt, insects, and stains. Would you like to eat such cookies? Probably not! Now think of laboratories where scientists create medicine, build space parts, or fabricate extremely small computer chips. These laboratories must be even cleaner than a spotless kitchen. That is the reason why they use cleanrooms, and because your room needs cleaning, cleanrooms also need special cleaning. material we cannot see. If a tiny bit of dirt gets in, it could ruin very important work. So, cleanroom maintenance is a serious business in most sectors today. What Is Sterility and Why Is It Important? Sterility refers to something being totally germ- or bacteria- free. In cleanrooms, sterility is extremely important. It safeguards the items being produced or researched within. For instance, if researchers are producing a new vaccine, it must be 100 percent free of germs. One bacteria can cause the medicine to be unsafe. It is not easy to keep a cleanroom very clean at all times. That is where cleanroom maintenance services come in. They are professional groups that help keep cleanrooms free of dust, germ-free, and clear of other microscopic In other cleanrooms, like electronics production cleanrooms, a speck of dust will damage a microchip. www.insightscare.in June 2025 19

  15. A sterile cleanroom thus spares companies from mistakes and injury to individuals. such as changing before coming in or washing hands correctly. Why Are Reliable Services Necessary? Who Needs Cleanroom Maintenance? Maintenance in a cleanroom needs to be reliable, which is to say it needs to be done correctly every time. Here's why: Many places use cleanrooms and need help to keep them clean. Some examples are: Safeguards People's Health: Medicine that is prepared in a dirty room can make people ill. Saves Money: Dirty cleanrooms can ruin expensive products, costing companies a lot of money. Keeps Projects on Track: A dirty cleanroom might need to shut down for deep cleaning, which slows down important work. Meets Safety Guidelines: Governments have laws regarding how cleanrooms must be kept. Maintenance teams help companies stay out of trouble. Ÿ Hospitals and Labs Medicine Companies Electronics Factories Space and Defense Agencies Food Companies Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ How Do Maintenance Services Keep Cleanrooms Clean? New Technologies in Maintenance Cleanroom maintenance staff have a gigantic task. Some of the important things they do are: Cleanroom cleaning is also getting smarter! The following are some new tools and ideas being used: 1. Special Cleaning Tools UV Light Cleaners: These produce special light that kills germs without chemicals. Robots: Cleaning robots can scrub floors or check air vents without kicking up dust. Digital Trackers: Some companies use apps to make sure every cleaning task is finished on time. These new tools help cleaning crews do a better job faster and with less risk of mistake. Ÿ They use special equipment besides regular cleaning equipment. Mops and wipes are also made from materials that won't leave lint or hair behind. They also use germ- killing cleansers that won't give off bad odors. Ÿ Ÿ Ÿ 2. Regular Cleaning Schedules What Happens If Cleanrooms Aren't Serviced? Cleanrooms get cleaned every day, even every couple of hours. Cleaning is done at many different levels — like wiping down surfaces, scrubbing floors, and even vacuuming the air! If cleanrooms are not cleaned correctly, serious problems can happen. A company might have to throw away their work, fix broken equipment, or even pay fines. People can get sick from dirty medicine or food. That is why maintenance is not just a good idea — it is necessary. 3. Monitoring Air Quality Conclusion Air in the cleanroom flows through strong machines that remove the dust. The maintenance staff check the machines, change filters, and make sure the air continues to be clean. Cleanrooms are amazing facilities that allow us to produce small electronics, discover new medicines, and even travel to space. But none of that is possible without maintenance. Cleanroom maintenance services are the behind-the-scenes unsung heroes. They ensure the rooms are clean, safe, and ready for life-changing discoveries. 4. Sterilizing Equipment Machines or tools sometimes need to be cleaned with steam or chemicals. This is to destroy any mold or bacteria that can grow on them. So the next time you hear about a new vaccine or a rocket launch, remember the conscientious people who keep the cleanrooms clean. They are protecting our health, our technology, and our future — one filter and mop at a time! 5. Contamination Control People who work in a cleanroom use special suits, gloves, and even covers for their shoes. Maintenance personnel ensure that everyone is doing what they are supposed to, - Pooja Shah www.insightscare.in June 2025 20

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