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Sometimes to solve your problems,

Sometimes to solve your problems,. It just takes a whole new solution. Sometimes to solve your problems,. It just takes a whole new solution. Contents. 4. 5. 6. 7. 8. 9. 12. 30. 32. 33. 41. 43. About Us About the Founder YoY Revenue Growth YoY Volume Growth

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Sometimes to solve your problems,

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  1. Sometimes to solve your problems, It just takes a whole new solution...

  2. Sometimes to solve your problems, It just takes a whole new solution...

  3. Contents 4 5 6 7 8 9 12 30 32 33 41 43 About Us About the Founder YoY Revenue Growth YoY Volume Growth Expected Qualities of Cutting Oils Products & Applications Case Studies Comparison Chart ELPL Proposal for M&M Out-of-the-Box (Case Studies) Our Clients Future Plans

  4. About Us • Founded 1974 • Located at W-45 & T-120 in MIDC, Bhosari, Pune • Plant and office spread over 30,000 sq.ft. • Equipped with • Modern machinery • Storage tanks • Blending vessels • Esterification & sulphurization unit • Thermic fluid boiler • Well equipped in-house R&D and testing facility • Experienced technical and administrative team of over 40 people • Strong dealer network

  5. About The Founder • Mr. R. Y. Bhosale, MD, Emulsichem Lubricants • M.Sc (Organic Chemistry) • Served as Chief Chemist in reputed MNCs • More than 40 unique formulations to his credit • Developed major import substitute products

  6. YoY Revenue Growth

  7. YoY Volume Growth

  8. Expected Qualities of Cutting Oils • Primary importance: Cooling properties • Secondary importance: Lubricating properties • Excellent wetting and detergency • Easy flushing of chips • Good anti-rust film for job and protection of machine parts • Provide adequate lubrication to avoid wear and tear of tools • Impart good surface finish • Environment and operator friendly • Longer bath life for better economics • Consistent performance over assured bath life

  9. Classification of Cutting Oils

  10. Neat Cutting Oil (Product List & Operations) Product Application Tapemol - 56M All kind of Tapping operations Tapemol - 100H Especially for Nut Tapping Honikut - 60/70 All Honing operations Honikut - 100 Heavy duty Honing operation (Cast Iron) Honikut - 100NS Valve seat Grinding operation Metalfin - 40 Gear Grinding, Gear Drilling, Turning, Cutting Metalfin - 62 Gear Grinding, Gear Drilling, Turning, Cutting Metalfin - 70 Gear Hobbing, Broaching, Thread Rolling Metalfin - LV Super finished, Deep Hole Drilling Rustproof - 274 Oil base Rust prevention Rustproof - DW 917 Dry film type Rust prevention Metalform - RN 100 Forming & Drawing

  11. Water Soluble (Product List & Operations) Product Application Classification Greenlake - 55 Grinding & Leak Testing Synthetic Lavisa Super - 90 Multipurpose Semi Synthetic Lavisa - 9000 Broaching, Hobbing Semi Synthetic Emulkut - 1101 Multipurpose Semi Synthetic Emulkut - 1240Deoiling & Degreasing Synthetic Emulkut - 1872 Aluminum Machining Semi Synthetic Stoll Super - 90 Multipurpose Semi Synthetic Stoll - 16 General Machining Emulsion Type Metalform - RN200 Forming & Drawing Semi Synthetic

  12. 1/A Case Studies TATA Motors / Emulkut 1872 Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Emulkut - 1872 : Key Features Type of operation Material removal Type of material Type & make of tools used Dilution (water : oil) Existing product Rear & Front Boring 0.4 - 0.5 mm Aluminum Carbide 1:20 Cottola Out-of-the-box case studies

  13. 1/B Case Studies TATA Motors / Emulkut 1872 Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Emulkut - 1872 : Observations & Comments • Bath Life : Assured 6 months with filtration of coolant after every2 months. • Total oil consumption for 3 months : 105 L (50 L for initial bath charging + 55 L for Topping up) • Surface Finish / Antirust & Oxidation Properties : Satisfactory • Ra Value : within specified range. • No black spots or pit marks observed on components. • Mechanical maintenance problem - Nil • Flushing Properties : M/c area remains clean. • Excellent Operator Comfort : Absence of foul smell even if M/c remains non operational for 4-5 days. • Tool Life : Same as Cottola. • For f72 (F) & f57(R) 260 to 280 no. of components per resharp tool. Out-of-the-box case studies

  14. 2/A Case Studies TATA Motors / Lavisa Super 90 Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Lavisa Super 90 : Key Features Drilling, Milling, Boring,Reaming & Tapping 4 to 6 mm 2.2 Cylindrical Block & Head Cast Iron / Aluminum MAPAL TOOLING-Carbide 1:20 Blasocut 4000 strong Type of operation Material removal Name of component Type of material Type & make of tools used Dilution (water : oil) Existing product Out-of-the-box case studies

  15. 2/B Case Studies TATA Motors / Lavisa Super 90 Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Lavisa Super 90 : Observations & Comments • Boring Bar of MAPAL for Ø45 Operation Tool life - 1000 Component. • Boring Bar of MAPAL for Ø38 Operation. Tool life - 1000 Component. • PCD Reamer of MAPAL Ø 9 = 400 Component, Ø 10=400 Component • Oil exhibited best cleaning & flushing properties. • Absence of foul smell even if M/c remains non operational for 4-5 days. • Highly acceptable by the operating staff. • Tool life same as Blasocut. Out-of-the-box case studies

  16. 3/A Case Studies TATA Motors / Emulkut-1240 Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Emulkut - 1240 : Key Features Washing of Cylindrical Block / Head Cast Iron / Aluminum 1:20 Castrol DG Cleaner / Technoclean SF Type of operation Type of material Dilution (water : oil) Existing product Out-of-the-box case studies

  17. 3/B Case Studies TATA Motors / Emulkut-1240 Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Emulkut - 1240 : Observations & Comments • The product exhibited excellent cleaning & anti rusting(48 hrs) properties. • Cylinder Head Oil Passage ≥ 30 • Cylinder Head Water Passage ≥ 50 • Temperature maintained : 50-60°C • The product is regularized with consistent result within specified range. Out-of-the-box case studies

  18. 4/A Case Studies Bharat Forge / LavisaSuper 90 Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Lavisa Super 90 : Key Features Type of operation Type of material Type & make of tools used Dilution (water : oil) Existing product Turning, Boring, Threading, Drilling & Milling Forged Steel Inserts 1:20 NA Note : Trial conducted on newly installed transfer (K) line. Out-of-the-box case studies

  19. 4/B Case Studies Bharat Forge / LavisaSuper 90 Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Lavisa Super 90 : Observations & Comments • Knuckle's Turning & Threading operation on Motch Machines. • Oil sustains tremendous heat generated during heavy operation. • Best cooling performance with low evaporation rate. • Absence of foul smell even if M/c remains non operational for 4-5 days. • Good anti rusting properties for 48 hrs. • Bath Life : Individual machine - 6 months and Centralisedbath - 2 years Out-of-the-box case studies

  20. 5/A Case Studies Bajaj Auto / Honikut - 70 Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Honikut - 70 : Key Features Type of operation Material removal Type of material Type & make of tools used Existing product Gear Teeth Honing 50 to 70 Micron Steel 16mn CUGNHarden to 60 HRC Fasselar honing wheel HONEX-7 (Shell) Out-of-the-box case studies

  21. 5/B Case Studies Bajaj Auto / Honikut - 70 Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Honikut - 70 : Observations & Comments • Excellent surface finish within specified Ra value. • No dust was settled on honing wheel. • Machine area remains clean. • Oil has no stickiness. • No foaming was observed. • 2000 gears per shift per day. Out-of-the-box case studies

  22. 6/A Case Studies Bajaj Auto / Metalfin 40 Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Metalfin 40 : Key Features Type of operation Material removal Type of material Type & make of tools used Existing product Gear Grinding 0.5 mm Steel Winterthur / NortenGrinding wheel Servocut-353 Out-of-the-box case studies

  23. 6/B Case Studies Bajaj Auto / Metalfin 40 Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Metalfin 40 : Observations & Comments • Reduction of wear on grinding wheel. • Reduced dressing frequency. • Good surface finish, within Ra = 0.35µ • Machine area remained cleaned due to good flushing properties and there was clear visibility during the entire operation. • 2000 gears per day per shift. Out-of-the-box case studies

  24. 7/A Case Studies Bajaj Auto / Metalfin 62 Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Metalfin 62 : Key Features Type of operation Material removal Type of material Type & make of tools used Existing product Gear Grinding 0.5 mm Steel Winterthur / Norten grinding wheel NA Note : Trial conducted on new machine Out-of-the-box case studies

  25. 7/B Case Studies Bajaj Auto / Metalfin 62 Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Metalfin 62 : Observations & Comments • Tested on LIEBHERR LCS-150, a high-speed gear-grinding machine with an oil tank capacity of 3500 L • Good flushing properties imparts excellent surface finish. • Metalfin 62 free of chlorine & sulfur additives. • Highly acceptable by the operating staff. Out-of-the-box case studies

  26. 8/A Case Studies Cummins India / Metalfin 40 Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Metalfin 40 : Key Features Gun Drilling of oil hole Forged steel Wedia Type of operation Type of material Type & make of tools used Out-of-the-box case studies

  27. 8/B Case Studies Cummins India / Metalfin 40 Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Metalfin 40 : Observations & Comments • 10 inches deep hole. • Wedia tool of 6.35 mm • Material hardness : 28-32 RC. • The efficient extreme pressure and surface tension reducing additiveshelp the oil penetrate deep along with the drill. Out-of-the-box case studies

  28. 9/A Case Studies Cummins India / Tapemol 56M Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Tapemol 56M : Key Features Tapping of connecting rod Forged Steel UNF 5/8 inches NA Type of operation Type of material Type & make of tools used Existing product Note : Trial conducted on new machine Out-of-the-box case studies

  29. 9/B Case Studies Cummins India / Tapemol 56M Tata Motors Ltd. E-1872 LS 90 1240 Bharat Forge LS 90 Bajaj Auto Ltd. Honikut 70 Metalfin 40 Metalfin 62 Cummins India Ltd. Metalfin 40 Tapemol 56M Tapemol 56M : Observations & Comments • 100 holes per tap. • Material hardness : 28-32 RC. • The efficient extreme pressure additives help the oil withstand the heat and friction developed during the operation providing smooth tapping without any breakages of tap. Out-of-the-box case studies

  30. Comparison Chart with Blasocut - 4000 Cost Comparison Cost for 1000 L tank capacity of coolant with 1.5% topping up per day for 1 year

  31. Comparison Chart with Blasocut - 4000 Qty 140000 120000 100000 80000 60000 40000 20000 0

  32. ELPL Proposal for M&M • Identifying the requirements and recommending the product/s • Conducting trials on individual machine/s for a period of 30 days • Monitoring trial results and submitting report to the SME • If required, provide M&M the customized formulation/s • Monitoring and analyzing the daily performance of products by our Application Specialist (AS) • Monthly submission of reports to the designated SME by our AS • Prompt technical support for better productivity for observed escalations/problems • Commercial Cost – Comprehensive

  33. Gandhi Special Tubes / Metalform RN 100 11/A Case Study Gandhi Special Tubes Ltd. Metalform RN 100 Tapemol100H Simmonds Marshall Ltd. Tapemol 100H KalyaniLemerz Metalform RN 200 Metalform RN 100 : Key Features Type of operation Type of material Type & make of tools used Existing product Nut Forming AISI 1010 / 1015. Forming dies & punches Castrol ILOFORM-168

  34. Gandhi Special Tubes / Metalform RN 100 11/B Case Study Gandhi Special Tubes Ltd. Metalform RN 100 Tapemol100H Simmonds Marshall Ltd. Tapemol 100H KalyaniLemerz Metalform RN 200 Metalform RN 100 : Observations & Comments • Fast cooling due to low viscosity. • Gives better punch & die life. • Good ID finish. • Less carry over loss due to low viscosity. • No cracks & burning marks on nuts. • Low fumes. • Chlorine free additives. • Environment and operator friendly.

  35. Gandhi Special Tubes / Tapemol 100H 12/A Case Study Gandhi Special Tubes Ltd. Metalform RN 100 Tapemol100H Simmonds Marshall Ltd. Tapemol 100H KalyaniLemerz Metalform RN 200 Tapemol 100H : Key Features Type of operation Type of material Type & make of tools used Existing product Nut Threading AISI 1010 / 1015. Emkay & Sakai Taps M-14 & M-12 Castrol NEATCUT-611

  36. Gandhi Special Tubes / Tapemol 100H 12/B Case Study Gandhi Special Tubes Ltd. Metalform RN 100 Tapemol100H Simmonds Marshall Ltd. Tapemol 100H KalyaniLemerz Metalform RN 200 Tapemol 100H : Observations & Comments •  Emkay & Sakai Tap M-14 x 1.5, Drill 13.60. • Jobs T-04 & T-03. • Increased tap life (upto 25,000 per tap). • Good cooling due to low viscosity. • Good lubrication for better thread finish & tap life. • Low carry over loss. • Better flushing properties.

  37. Simmonds Marshall Ltd / Tapemol 100H 13/A Case Study Gandhi Special Tubes Ltd. Metalform RN 100 Tapemol100H Simmonds Marshall Ltd. Tapemol 100H KalyaniLemerz Metalform RN 200 Tapemol 100H : Key Features Type of operation Type of material Type & make of tools used Nut Threading AISI – 1010 Enkay Tap M-18

  38. Simmonds Marshall Ltd / Tapemol 100H 13/B Case Study Gandhi Special Tubes Ltd. Metalform RN 100 Tapemol100H Simmonds Marshall Ltd. Tapemol 100H KalyaniLemerz Metalform RN 200 Tapemol 100H : Observations & Comments • Nut Threading length 9 to 10 mm. • The product gave excellent tool life against existing coolant.(12000-15000 nuts per tap against existing tap life2000-3000) • Good threading finish. • Low carry over losses. • Low heating of nuts & tap. • Good flushing properties ensured smooth surface finish. • Environment & operator friendly.

  39. Kalyani Lemerz Ltd. / Metalform RN 200 14/A Case Study Gandhi Special Tubes Ltd. Metalform RN 100 Tapemol100H Simmonds Marshall Ltd. Tapemol 100H KalyaniLemerz Metalform RN 200 Metalform RN 200 : Key Features  Type of operation Thickness of sheet Type of material Type & make of tools used Dilution (water : oil) Existing product Wheel Forming 12 mm MS Dies 1:1 Henkel Multan 

  40. Kalyani Lemerz Ltd. / Metalform RN 200 14/B Case Study Gandhi Special Tubes Ltd. Metalform RN 100 Tapemol100H Simmonds Marshall Ltd. Tapemol 100H KalyaniLemerz Metalform RN 200 Metalform RN 200 : Observations & Comments • 20% increase in die life. • Good cleaning and better lubrication properties. • No crack and burning marks on formed wheel. • Smooth operation even after hot welded job was put for forming. • Environment & operator friendly.

  41. Our Clients • Alfa Laval India Ltd., Pune • Amtech Siccardi Ltd., Gurgaon • Amul Industries Ltd., Rajkot • Ashok Iron WorksBelgaum (All Plants) • Aurangabad Electricals Ltd., Aurangabad • Autofield Engineers Pvt. Ltd., Sahajpur, Pune • Bajaj Auto Ltd., Aurangabad • Baker Gauges India Ltd., Pune • Bharat Forge Ltd., Mundhwa & Chakan, Pune • Bulk Containers Pvt. Ltd., Pune • Carraro India Ltd., Ranjangaon • Concentric Engg. Pvt. Ltd., Pune • Cooper Foundary Pvt. Ltd., Satara • Cooper Metals Pvt. Ltd., Satara • Crompton Greaves Ltd., Ahmednagar • Cummins India Ltd., Pune • Duro Valves Ltd., Aurangabad • Forbes Marshall Ltd., Pune • Gandhi Special Tubes Ltd., Baroda • Godrej & Boyce Ltd., Mohali • Himson Textile (Engg. Div), Surat • Indo-Nikko Bearings Ltd., Chakan, Pune • Indo-Schotle Auto Parts Pvt. Ltd., Pune • Involute Technologies Pvt. Ltd., Markhal, Pune

  42. Our Clients • Jayhind Engineering, Belgaum • Kalpana Tools Ltd., Saswad • Kalyani Forge Ltd., Sanaswadi • Kinetic Engg. Ltd., Pune & Ahmadnagar • Kirloskar Oil Engines Ltd., Nasik • Klause Union Engg. Ltd., Pune • Larson & Turbo Ltd., Mumbai • Lunar Enterprise Pvt. Ltd., Pune • Manugraph India Ltd., Kolhapur • Mather & Platt Ltd., Chinchwad • Mazagaon Dock Ltd., Mumbai • Medical Equpt. Co. Ltd., Nasik • NRB Bearings Ltd., Jalana • Perfect Engineering, Lonavala • PTC Industries Ltd., Ahmedabad • Raja Agro Services, Shimoga • Rane Engine Valve Ltd., Chennai • Shanu CNC Machines Ltd., Ahmedabad • Shrinivas Enginering, Pune • Simmonds Marshall Ltd., Pune • Sona Okegawa Precision & Forging Ltd., Pune • Sonai Engineering, Kolhapur • Standard Engineering Works, Belgaum • Tata Motors, Pimpri, Pune • Vickers International System Ltd., Pune

  43. Future Plans • Setting up a new in-house R&D facility complimenting the existing one • Efforts are underway to formulate economical automotive lubricants and coolants • Offering more advanced solutions in industrial lubricants and coolants with improved features • Pan India expansion of dealer network to support the ever growing clientele

  44. Emulsichem Lubricants Pvt. Ltd.T-120, MIDC, Bhosari, Pune 411026Maharashtra, IndiaTel: +91 20 2712 1925 Email : info@emulsichem.com| lavisa@vsnl.com

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