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HOME and PANEL CONSTRUCTION

HOME and PANEL CONSTRUCTION. Around the World. Global Builders Group, Inc. 685 Bittersweet Trail Atlanta, GA 30350 Paul Beekman – President 804-433-0103.

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HOME and PANEL CONSTRUCTION

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  1. HOME and PANELCONSTRUCTION Around the World Global Builders Group, Inc. 685 Bittersweet Trail Atlanta, GA 30350 Paul Beekman – President 804-433-0103

  2. GBG is a combination of several successful International Companies with over 40 years’ experience in the design and project management of building strong “GREEN” communities • GBG takes a holistic approach by teaming with the local governments to construct a panel plant in the area and employees local labor to help manufacture and build homes. • GBG has two methods of building green homes. For the low cost homes we use a steel and foam cast panels that will withstand winds up to 160 MPH and will last for over 100 years. For larger homes we use the Azera Blast Proof panels that are patented and can withstand bullets fired from a AK47 up to motor shelling.

  3. GBG Steel SIPS – lower cost to moderate home construction. GBG Armored ForeverGreen System – Secure homes for large construction and military security. We have two systems available depending on requirements. • Foam Core Panels • HyFi Panels • Armor Glass • GBG Construction Services

  4. GBG Steel SIPS • Product Overview • Manufacturing Plant • GBG Construction Services

  5. GBG Platinum Panels - Core Product for Building The Panels Platinum Technology™ patented, the greatest advance in building envelope construction in decades was introduced in 2004. This innovative composite approach combines structural steel strength and high density insulation in a single building product for walls, ceilings and roofs. These advanced products mean you can build homes that are safer, energy-efficient, waterproof, mold-proof and better protectedagainst termites and other wood-destroying organisms. Insulation-values… R-23.4 for 3-5/8” Panels. This is opposed to R5 for CMU block and R-9 to 11 for Stick Frame.

  6. Panels Benefits • Strength… Buildings have been engineered with our products to withstand 160+ MPH winds. • Construction Time… Projects go up much faster. Can dry-in a home in 3-5 days and finish a home in 2 weeks • Energy Efficiency… Doubles the R-values of wood frame with insulation and more than 5 times better than concrete block. • Sound Reduction... reduces the transfer of sound by 6-8 db’s • Indoor Air Quality… air tightness provides a cleaner, healthier and more comfortable environment • Decay Resistant… no wood for insects to attack • Fire Resistant… Minimum self-ignition temp: 932°F, Minimum flash ignition temp: 698°F • Maintains Structural Integrity In Fire Conditions… Polyurethane foam is a thermo set plastic and retains its structural integrity until completely consumed by fire. Melting does not occur.  

  7. Steel SIPs Panels Benefits - Continued • Earthquake Resistant... increased rack and shear strength by three times compared with standard stick-built components. Connections are designed to withstand up to 8.0 scaled earthquakes • Mold and Mildew Resistant…protects the structure from termites, mold, mildew, and decay • Indoor Air Quality… air tightness provides a cleaner, healthier and more comfortable environment • Reinforced Polyurethane (closed-cell )… Sprayadds structural integrity throughout the wall system. Testing conducted by the National Association of Home Builders (NAHB) spray-applied polyurethane foam insulation between steel-studs in wall panels increased rack and shear strength three times when compared with standard stick-built components.

  8. Steel SIPS VS Cement Construction

  9. GBG - Steel SIPs Manufacturing Plant

  10. Manufacturing Plant Construction Services Plant Set Up : • Assist in construction site selection and set up • Works with sub-contractors and trades to set up plant construction • Order all needed equipment for set-up • Set up supply line and get all material ready to go into production • Training of manufacturing personnel and supervision • Help line available to work out post installation issues

  11. GBG Steel Manufacturing Process 1 2 3 Picture Descriptions 4 5 1. Taking pre-cut steel members and setting them into place 2. Assembling the panel cast 3. Checking and finishing the panel mold 4. Installing SIPs panel into R.I.M (Rapid – Injection – Molding) 5. Locking down panels to get ready for foam injection

  12. 6 7 8 9 Picture Descriptions 6. Most critical step in process - injecting foam into panels – needs temperature and humidity consistencies 7. 20’ panels during drying stage 8. 30’ panel during drying stage 9. Completed panels stacked for shipping

  13. GBG Steel Home Design

  14. GBG will Design and Build Homes from 38 SM to Over 5,000 SM & Condos Up to 4 Stories

  15. 400 SF (36 SM )- 2 BR and 1 Bathroom

  16. 624 SF (58 SM) 2 BR - 1 Baths

  17. 800 SF (74 SM) 2 BR - 1 Bath

  18. 1,008 SF (93.6 SM) 3 BR - 2 Bath Different Exteriors Available on All Models

  19. Global Builders Group, Inc. 685 Bittersweet Trail Atlanta, GA 30350 Paul Beekman – 804-433-0103 Innovative Building Solutions for Today’s World

  20. ArmorSkin ForeverGreen Armor Foam Core Panels HyFi Panels Glass Armor GBG – Armor Systems 20

  21. GBGArmorSkin • One of two US patented products approved by US government for security buildings • High strength energy absorbing super-polymer. • Military grade formulation which possesses extremely high material tear strength and superior toughness. • When subjected to an exothermic explosion, the super-polymer's molecular geometry is pushed to a very high energy state enabling it to absorb the kinetic energy of the blast's shock wave. • Provides containment of underlying fractured substrate preventing the debris of shrapnel fragments. • Military testing has demonstrated blast pressures protection up to 250 psi/ms at 0.25" thickness. • A two component 100% solids formulation with NO VOCs. • Skin thickness has no limitation. • Applied using a 2-component high-pressure liquid spray machine. 21

  22. GBGArmorSkin Click above to play video 22

  23. ArmorSkin ForeverGreen Armor Foam Core Panels HyFi Panels Glass Armor GBG - Armor Systems 23

  24. GBG ForeverGreen System CSIP - Insulated Construction Panels ::: Concrete Structural Insulated Panels (CSIP) that enable rapid construction of homes and buildings. Advantages: strength, long life, safety, disaster protection, and energy efficiency. Site-built or precast.

  25. GBG Armor Key Advantages 2 armor systems for different ranges of applications • EPS foam system 1 – 10 psi blast • HyFi™ precast 1 – 40+ psi blast Fixed and flexible installation versions • precast/pre-molded • cast in place (without forms) No need for coarse aggregate • low cost mortar (7500 psi) sufficient • low strength SCC concrete (16 inch spread) • reduce amount of concrete by up to 80%

  26. GBG Armored ForeverGreen System US Military approved, industrial grade, composite concrete blast proof modular buildings and panels. Blast Proof Panels CSIP (Concrete Structural Insulated Panels) that combine the values of traditional concrete precast with fiber reinforcement and proprietary additives to enhance the strength. Have passed third-party military tests to protect buildings from explosion and projectiles. Available site-built and precast. Is US IRC Code compliant.

  27. GBG Armored Building Systems:Different Designs for Different Jobs Foam Core Panel HyFi Panels Field placeable spray-on; custom fit Fiber reinforced precast or tilt-up

  28. ArmorSkin ForeverGreen Armor Foam Core Panels HyFi Panels Glass Armor GBG - Armor Systems 28

  29. GBGFoam Core PanelsInsulated Concrete Walls ForeverGreen :: A Comprehensive Rapid-Finish Concrete Foam Core Insulated Panelized System GBGhas partnered with a worldwide wire mesh & insulated foam panel fabrication equipment manufacturer to produce a EPS foam core panel that is sandwiched between 2 layers of reinforced concrete • Rapid assembly system with on-site finishing using structural concrete plastering on each side of the foam panel • Energy-efficient, rapid installation, safe, withstands extreme heat and corrosion. 29

  30. GBGFoam Core Panel Overview • EPS foam core (2-8 inches) • 3-D electro-welded galvanized steel (90kis) • 1.5 inches of 7500psi mortar, both sides (up to 18,000 psi mortar available)

  31. GBG – Form Core Insulated Concrete Panels Fast, simple and safe energy-efficient construction system, utilizing structurally reinforced concrete insulated panels for walls, floors, roofs, stairs and creative architectural designs.

  32. GBG Foam Core - Construction Method 1 POSITION AND FASTEN PANELS 2 LAY CHANNELS FOR UTILITIES AND PLUMBING 3 FINISH WALLS WITH CONCRETE

  33. Cut Out of Panels

  34. GBGFoam Core3rd Party Test

  35. GBGFoam Core ArmorBlast Test : 5 psi Blast Pressure : Real Time Click above to play video

  36. Armor Skin ForeverGreen Armor Foam Core Panels HyFi Panels Glass Armor GBG – Armor Systems 37

  37. GBG ForeverGreen Blast Proof Panels Patented Design for Exceptional Performance Building consist of a three-dimensional cage of high-strength, 100 ksi tensile strength micro-rebar electro-welded together Rebar dimensions : 2.5 – 3.0 mm Rebar spacing: 2 x 3 inches (horizontal and vertical) Rebar location – both inner and outer walls, ceilings, roof, and foundation Joints - every joint overlap is reinforced with additional wire mesh rebar: wall panels, wall – floor joints, wall-roof joints wall-foundation joints

  38. GBG ForeverGreen ArmorBlast Test : 5 psi Blast Pressure : High Speed Click above to play video

  39. GBGForeverGreen Projectile Protection BACK FRONT

  40. ArmorSkin ForeverGreen Armor Foam Core Panels HyFi Panels Glass Armor GBG- Armor Systems 41

  41. GBGHyFi - FIBER REINFORCED CONCRETE • Precast or tilt-up with new patented fiber • Normal strength concrete, ~ 4000 -5000 psi • No rebar required • 2-6 inch thickness possible • Blast tested to 200 psi – passed • Multiple-hit capability • Low flexure blast wall Fiber reinforced precast or tilt-up

  42. GBG ForeverGreen Armor System = Affordable Safety Rapid Panel Placement – Faster Construction High strength factory quality mortar = 6,000 – 18,000psi Monolithic concrete structure Blast proof – protecting from most explosive dangers Projectile proof – NIJ Level III and Level IV capable Fireproof – concrete won’t burn Earthquake resistant – doesn’t vibrate apart Hurricane/Cyclone, and Tornado resistant Flood Resistant – not damaged by water, won’t mildew

  43. GBG HyFi FIBER REINFORCED CONCRETE • New, patented hybrid macro-fiber can be added to any conventional concrete - low strength - high strength • Reduces or eliminates the need for conventional rebar • Mixed using conventional mixers and batch plants • Very little impact to wet concrete slump • Improves blast fragment resistance of concrete by 10X or more • Cost effective blast resistance additive

  44. GBG HyFi - FIBER • Large diameter, nylon bundle fiber • At 1% (by volume) loading of fibers per of concrete, there are ~ 6500 fibers per square foot of armor (at 6 inch thickness) • This high loading of these long, high strength nylon fibers add great strength and flexibility to the concrete structure

  45. GBG – HyFi Blast Testing

  46. Blast Testing • Test design: 6 x 6 feet x 6 inch precast panels 1.Conventional 4500 psi concrete with double rebar cage – no fiber 2.Same as above plus fiber concrete design 1% by weight – with fiber • 75 pounds of TNT • Standoff distance – 5 feet • Panel supported on all 4 sides on steel frame Double rebar cage #5 6 inch centers

  47. Fiber Reinforced Concrete Blast Testing 75 pounds of TNT 6 ft.

  48. 1. Post Blast of 6 inch thick,Double Rebar Cage Precast Panel with NO FIBER • Severe damage to side away from blast • Large chance of fatalities from flying fragments BOTTOM TOP

  49. 2. Test Results of Same Blast WITH FIBER Reinforcement • Loss of <1% of weight of panel • Very Little cracking on back side • Structure is very Serviceable • Very little injury, very small chance of fatal occurrence • Peak pressure 9000 psi, impulse 2 psi-msec BOTTOM with Fiber

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