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Cost Planning & Scheduling. CTC-415. Bid Estimate. Becomes the project budget upon signing of contract Can cost load the schedule Effective means of cost control Predict time of cash requirements over course of project. Activity Cost. Amount expended by contractor on activity
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Cost Planning & Scheduling CTC-415
Bid Estimate • Becomes the project budget upon signing of contract • Can cost load the schedule • Effective means of cost control • Predict time of cash requirements over course of project
Activity Cost • Amount expended by contractor on activity • Includes direct and indirect costs • Activity value • Amount contractor will receive for completed activity • Includes activity direct overhead, overhead allocation, profit
Activity Direct Cost • Cost of all components which can be directly traced to activity • Incurred as a direct result of the performance of an activity • Labor • Production equipment • Material and installed equipment • Subcontractors
Labor • Wage Rate • Does not include fringe benefits, taxes, insurance • Labor Burden • All payments over the basic wage • Varies by trade • Includes fringe benefits (paid holidays and vacations, health & life insurance, pension,training) • Workman’s comp, Unemployment insurance, FICA
Labor • Unit Labor Cost • Wage Rate + Labor Burden • Total Labor Cost • Unit Labor Cost * hours worked per craftsman
Production Equipment • Equipment can be owned or leased by contractor • Contractor owned equipment • Estimated at internal company rate • Ownership costs • Depreciation, interest, taxes, insurance,storage, major overhauls • Operating costs – fuel & oil, routine repairs and maintenance
Production Equipment • Contractor leased equipment • Lease payment is used to determine the equipment cost • How much does that machine cost/day? • (Initial Cost + depreciation + taxes + insurance + storage +overhauls + O&M)/(expected # of days used over life) • Expected days used per year – what percent of year?
Production Equipment • Mobilization/Demobilization Costs • Transportation • Set-up / breakdown • Testing & certification • Costs need to be apportioned to each activity that uses the equipment • Cost of equipment that are used on all of project should be put into overhead
Materials & Installed Equipment • All costs to contractor to • Procure materials • Installing the equipment • Special packing charges • Freight and delivery charges • Taxes and tariffs • Insurance and bonds • Storage and handling • Inspection and testing
Subcontractors • Usually a contracted amount • Activity cost needs to include all subcontractor costs
Overhead Allocation • Activity Indirect Costs • Project Site Costs • Not attributable to any one activity • Home Office costs • O&M of construction firm
Project Site Costs • Include • Project Administration -Project manager, General Super, Non-working foremen, clerical support • Utilities • Equipment & Supplies - Office eqiup & supplies, vehicles, small tools, first aid • Services - Engineering, surveying, testing,legal, security, trash disposal • Facilities - Storage, sanitary, field office • Insurance, Permits & Fees • Mobilization /Demobilization – access road, laydown area,dewatering, fences & barricades
Home Office costs • Salaries & benefits • Office rent • Insurance • Utilities • Supplies • Equipment rental • Furnishings • Communications • Legal • Accounting • Vehicles • Travel & lodging • Advertising • Donations • Assoc dues
Overhead Allocation • Allocate Project and Home office overhead to each activity • Can be based on activity cost • Must be a reasonable allocation
Profit Allocation • Total Revenues – total cost • Need to allocate profit to each activity • Activity profit + activity cost = activity value • Activity value can be used to determine progress payment amounts
Assigning Cost & Value • 4 levels of cost or value that can be assigned to an activity • Dependent on info needs of project team • Level must be consistent thru project
Activity Cost/Value Timing • Cost of work in place • Uniform – work in place is completed at a steady rate • Reasonable assumption when activity is small in relation to project • Non-uniform – work in place is completed in a non-steady rate
Cumulative Cost/Value • Determine the ES and LS cumulative costs • Same method used in resource leveling • Find cost envelope – area between ES and LS cum cost curves • This becomes target area for work in place
Cumulative Cost/Value • Use cum cost curves to determine cash flow • Allows contractor to determine when progress payments are needed • Allows contractor to determine the amount of working capital needed to do work • Working capital pays bills from progress payment to progress payment