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EwaRRD & Co.

Electronic & Electrical Waste Recycling Dismantling & Disposal. EwaRRD & Co. Agenda. About E-WarDD Unit Operations and Machinery Processes Machinery Process Flow Input Output Material Balance Pollution Control Measures OH&S. About E-WarDD. Size of the unit: 1500 sq.ft.

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EwaRRD & Co.

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  1. Electronic & Electrical Waste Recycling Dismantling & Disposal EwaRRD & Co.

  2. Agenda • About E-WarDD • Unit Operations and Machinery • Processes • Machinery • Process Flow • Input • Output • Material Balance • Pollution Control Measures • OH&S

  3. About E-WarDD • Size of the unit: 1500 sq.ft. • Number of employees: 10 • Location: Industrial area of Bommanahali • Modern equipment • Installed Capacity – 2 tonnes per day Objectives • To work within the framework of the law to ensure environmentally safe reuse and recycling of e-Waste • Provide opportunities for safe recycling of e-Waste to households and small establishments • Act as a source of inspiration towards other informal sector companies

  4. Roots • Gowri Palya is the heart of e-Waste recycling in Bangalore with more than 50 units located there • Dismantlers and precious metal recovery done in tiny units interspersed between shops and households • 10 dismantlers came together to form E-WaRDD

  5. Collaboration Two years training in testing and upgrading e-waste, and identifying and handling hazardous substances Outlining of a business plan German Technical Corporation (GTZ) Swiss Federal Laboratories for Materials Testing and Research (EMPA)

  6. Motivation • Realized that there was no future for the informal sector unless we upgrade and work like the formal sector • Wanted to demonstrate to the rest of the sector that it was possible to get official recognition

  7. ‘Pasha could be the first person to convert from the informal recycling sector to the formal sector in India, and perhaps in the world, too.’ Times of India, 5 March 2009 recycling unit before formalization, 2006

  8. Milestones 2006 • Outlining of a business plan with GTZ • Beginning of the training with GTZ and EMPA 2007 • Investment of Rs 8,00,000 • Relocation from a residential area to an industrial area • Obtained CFE in April 30 from the KSPCB 2008 • Purchase of pollution control equipment and occupational safety and health equipment • Investment of Rs 6,50,000 2009 • Obtained CFO in March from the KSPCB valid till 30.06.2010 • Application for CPCB authorization

  9. Location Industrial area of Bommanahalli

  10. Agenda • About E-WarDD • Unit Operations and Machinery • Processes • Machinery • Process Flow • Input • Output • Material Balance • Pollution Control Measures • OH&S

  11. Processes • Collection and storage • Segregation • Functional Testing • Dismantling • Scrap recovery

  12. Segregation and storage storage of received material

  13. Functional testing service room computer testing

  14. Dismantling dismantling of non-functional appliances dismantling of CRT tubes

  15. Storage (i) storage boxes for large size segregated material

  16. Scrap recovery tools used for dismantling and segregation segregation of CPU components

  17. Storage (ii) storage bins for small size segregated material flat wires CPUs plastic from watches

  18. Machinery for Processes • Collection and storage: Storage bins, racks, tables, Hired vehicles for collection • Functional Testing: Multimeter • Dismantling: All the operations are done manually with electric and manual screw driver, hammers, chisel, cutter and other hand tools

  19. Agenda • About E-WarDD • Unit Operations and Machinery • Processes • Machinery • Process Flow • Input • Output • Material Balance • Pollution Control Measures • OH&S

  20. Input • Households, apartments, clubs • Schools • Scrap dealers and small companies • Large scale companies • Electronic devices • Electrical devices • IT and telecommunication • Medical equipment

  21. Process flow Collection of e-waste Segregation and storage Sale to metal recycler Metal scrap Sale to plastic recycler Plastic scrap Examination of refurbishment or reuse possibilities Eventual add of components Eventual refurbishment Sale to authorized battery recyclers Batteries Manufacture of new products Sale to second hand market Dismantling Large e-waste recycler CRT glass PCB Boards of low and high quality Sale to PCB smelters Recovery of reusable components Recovery of scrap Non recyclable hazardous waste (e.g. backup tapes) Storage until hazwaste landfill is operational (TSDF)

  22. Stock Iron : 600 kg Aluminium : 30 kg E-waste stock : 10 tons Copper : 20 kg Bross : 15 kg Reburbished CRT : 900 kg Dismanteled e-waste : 1100 kg Plastic : 250 kg Batteries : 1 kg PCB Boards : 60 kg CRT glass : 100 kg Non recyclable hazardous waste : 4 kg

  23. Output(Contact established with the following vendors and materiel supplied to outhorised recyclers)

  24. Outflows of air and sewage

  25. Agenda • About E-WarDD • Unit Operations and Machinery • Processes • Machinery • Process Flow • Input • Output • Material Balance • Pollution Control Measures • OH&S

  26. Pollution Control Equipment • Chimney with hood (height 6 m) • CRT dismantling chamber with vacuum • Cyclone and dust collector • Separate storage for hazardous wastes Air pollution monitoring certificate available from certified Laboratory.

  27. Pollution control equipments (i) hood CRT dismantling area

  28. Pollution control equipments (ii) 6 m high chimney cyclone and dust collector

  29. Storage of hazardous waste batteries, condensators and capacitors tapes CRT glass

  30. Monthly monitoring mechanism hazardous waste display board

  31. Agenda • About E-WarDD • Unit Operations and Machinery • Processes • Machinery • Process Flow • Input • Output • Material Balance • Pollution Control Measures • OH&S

  32. OH&S Equipment • Protective mask • Heavy duty hand gloves • Safety boots • Protective eye-glasses • Ear muffs • First aid kit • First aid chart • Fire extinguisher • Chart depicting emergency contact numbers

  33. Occupational safety and health equipments fire extinguisher and first aid kit protective glass, mask and gloves emergency phone numbers

  34. Contact Details Mr. Asif Pasha Proprietor EWaRDD & Co. #6, Hosur Main Road 14th Cross Bommanhalli Bangalore – 560068 Mobile +91 98808 84166 Email info@ewardd.com Website www.ewardd.com

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