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PPI. TECHNOLOGY SERVICES. DEA 151: QUALCONN Modernization of Connection Performance Properties. Drilling Engineering Association. Brian Schwind, PE PPI Technology Services. Introduction: Need. Connections: 70\% to 90\% of Failures Ignored in Well Design!. Introduction: Industry Need.

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dea 151 qualconn modernization of connection performance properties
PPI

TECHNOLOGY SERVICES

DEA 151: QUALCONNModernization of Connection Performance Properties

Drilling Engineering Association

Brian Schwind, PE

PPI Technology Services

DEA 151

introduction need
Introduction: Need

Connections:

70% to 90% of Failures

Ignored in Well Design!

DEA 151

introduction industry need
Introduction: Industry Need
  • Unknown Performance of Connections
    • Pipe Performance exceeding connection ratings
  • Supply Requirements: Competition
  • Multi-source for meeting schedule requirements

3. Cost: Competition

    • As important as the tubular
    • Failure- Financial Loss
    • Liability- life and property

DEA 151

introduction operator experience
Introduction: Operator Experience

1. Failures are found two ways:

  • Laboratory- Rare for a test to go without performance issue
  • Field -Most costly / HSE implications

2. Operators have:

  • TotallyEliminatedFieldFailures through an integrated Qualification Program
  • Program involves applying what was tested, running per test, and applying within the limits of qualification
  • Independent verification of test results

DEA 151

slide5
Connection Reliability

Environment:Test Load Envelope/ cycling, SLE, Failure Points, Temperature

Installation:Torque, RPM, Thread Compound Application, running spec.

Manufacturing(Complete Specifications)

Foundation: Design Related(FEA, ISO 13679, Design Calcs)

  • Design: Test to Dimensional, Makeup, and Load Extremes
  • Database Provides Dimensional specifications.
  • Run Per Specification, within Service Load Envelope

Qualification has Eliminated Failures!

DEA 151

test data 50 million invested
QUALCONNTest Data: $50 Million invested

The Connections you want!

Product Line QualificationTubing & Casing:

HPHT: Asia, Europe, North America

CRA: 13% Cr, 22% Cr, 28 Cr, C-276, high nickel

Deep Water: Large Diameter/ high rate wells

Cutting Edge and Conventional Wells

DEA 151

connection test data casing design detailed graphical results
Connection Test DataCasing Design: Detailed Graphical Results

Specimen Test Data:

Define Service Load Envelope

90+% of Drilling Team

DEA 151

project schedule
Project Schedule:

Finalize Database Structure Finalizing

Acquire test data June-November

Coordinate Software June- December

Coordinate Suppliers June-December

Review/ authenticate data June- December

Request additional data September- December

QC QUALCONN /review October-December

Finalize data presentation November-January

DEA 151

project benefits
QUALCONNProject Benefits

Short Term:

  • Profit from $50 MM Testing performed over 15+ years
  • Performance Options, Delivery Requirements
  • Save Time: One Stop for Objective Connection Data
  • Address Deepwater, Modern Performance Properties

Long Term:

  • Network, Leverage, and Direct $7MM Product Development Effort
  • Upgrade Casing Design Program: Include Connectors
  • Lower Procurement Cost/ Reduced Trouble Time

DEA 151

qualconn suppliers objectives
QUALCONNSuppliers Objectives

Highly Leveraged Project Cost- Capture Learnings

Unified Customer Voice

Access to new markets- new users

Emphasize the importance ofconnectionperformance

Reliability Testing-Available to entire company-MEM

Promotion!

DEA 151

operator objectives
QUALCONNOperator Objectives

Save Money!

Quantify Connection Performance- Capture Learnings

Integrate into Well Design: Schlumberger/Landmark

Primary Cause of Failure- Eliminate!

Available to entire company-EPOM

Access to new sources-schedule & performance

Emphasize the importance of connection performance

Benefit from experience of others-do not re-invent the wheel!

Address Connections!

DEA 151

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