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Explore a 24MW biomass power plant project in Snowflake, Arizona, developed by Cedars Capital LLC in collaboration with key stakeholders. This venture involves innovative financing, successful bid negotiations for power purchase agreements, and leveraging renewable energy certificates. The project showcases cost-effective synergies, operational efficiencies, and sustainable fuel sourcing from forest lands and recycled materials. Learn about the technology, equipment procurement, and logistics involved in converting wood waste into renewable energy. Discover how this initiative contributes to Arizona's renewable energy portfolio and benefits both the environment and economy.
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BIOMASS PROJECT DEVELOPMENT AND FINANCING:“FROM WOODS TO WATTS” Presented by:Thomas Suffield, Principal, Cedars Capital, LLC Presented to:Renewable Power Project Finance: The Tutorial Infocast: Houston, Texas March 12 , 2008
Thomas Suffield, Principal: Cedars Capital LLC • Education: • Background: • Cedars Capital, Houston, Texas based boutique Investment & Project Advisory Firm • Downstream Power Plant Development and Financing • Development of gas, coal and renewable fired power projects • Equity and Debt Project Financing and Capital sourcing for Commercial Entities • Track Record: • Developed, Acquired or Financed over 2,500 MWs, valued at over $3.5Billion. • www.cedarscapital.comtsuffield@cedarscapital.com (713) 554-3017
Project Description • 24 MegaWatt biomass power plant being constructed within the Abitibi recycled newsprint paper mill in Snowflake, Arizona. • 2 year pre-construction development timeline • Financial Close and Construction Start, September, 2006 • $55MM Project Financing led by CoBank, represents the U.S. Farm Credit System • Projected Commercial Operations, December 2007 • Capture ½ of Eligible Production Tax Credits • Good mix with AZ’s wind and solar power
Stakeholders, Players • Project Developer • www.renegy.com • Robert M Worsley: Entrepreneurial and Corporate Experience • Owner’s Rep: Scott Higginson • Approval Authorities: Permitting, Tax Exempt Bond Financing • Financing Sources • Thornton Farish • Owner’s Engineer: Evergreen • Lender’s Engineer: Stone & Webster • Technical Advisor: Carlson Small Power Consultants • Owner’s Counsel: Bracewell & Giuliani • Lender’s Counsel: Latham & Watkins • Operator: Abitibi Consolidated
Power Purchase Agreements • Request for Proposal from Salt River Project (SRP) for Electricity Off-take from Biomass Fueled Power sourced within Arizona • AZ has a renewable portfolio standard increasing to of 15% from renewable generation by 2025 • Successful Bid, Negotiation of Preliminary Commercial Terms and Power Purchase Agreement (PPA), Sept, 2004 • 20 year term for 10MWs, with incremental 10 megawatts for years 16-20 • Negotiation with Arizona Public Service (APS) for an additional 10-14 MWs of Biomass Fueled Power for a 15 year term • Off take fluctuates as a function of the plant’s auxiliary load • Both regulated utilities with strong financials/credit worthy off takers (SRP government owned) • Differ from a commodity reseller or ‘non finance-able/credit worthy entity’ • Green Credits: From Wood Waste to MegaWatts • Both Utilities are purchasing Snowflake’s Renewable Energy Certificates
Project Location • Bidding Constraints • Deliver to SRP interconnection points in Arizona • Close proximity to biomass fuel, existing infrastructure • Abitibi Paper Mill • Cost Effective Synergies • Capital Cost Savings • Existing systems: Transmission Substation, Dedicated Transmission Line, Control Room, Plant Security, Truck Weigh Station, Fuel Laydown area, Fuel Processing, existing Natural Gas line • Plant will actually backfill the transmission line, producing additional value • Operating Cost Savings • Fuel Sourcing: Previous Pulp operation and continuous Paper Sludge being landfilled • Redundant Systems • Water Sourcing and Treatment, Black Start capability
Equipment Procurement and Construction • Engineering • Plant has increased in size 3 fold since original sizing, given higher elevations • Mix of New and Used Equipment • Abitibi Plant in Sheldon, Texas • Conveyors, screw presses, etc. • Forged steel steam drum • Technology • New Babcock and Wilcox bubbling fluidized bed boiler designed for this fuel application • Procurement
Fuel Sourcing • June 20, 2002 Rodeo-Chediski wildfire started that ultimately burned almost 500,000 acres of National Forest land in Eastern Arizona • Renergy (Wholly owned Subsidiary): Fuel Procurement, Processing and Logistics of woody waste material from surrounding area • Business Plan: capture value from whole logs, aggregate fuel sourcing (marketing/logistics) • Government (USFS, BLM, Native American Sovereignty) owned forest lands typically pays for forest stewardship • Privately owned forest lands, typically is paid for forest stewardship • Largest forest logging operation in Arizona • Numerous US Forest Service contracts being let to remove biomass • Green forest thinning activities, • Forest Rehabilitation • Waste material from the region’s existing saw mills
Fuel Sourcing Continued • Abitibi produces 250 bone dry tons/day of waste recycled paper Sludge • Will provide 25% of the fuel for the plant • Acquire a 3 year fuel supply prior to start up • Fuel will be chipped, typically has 7-10% moisture content from the field • Disposal site for wood waste • Logistics: Rail and Trucking of biomass • Fuel Costs, distance traveled • Dis-aggregation of vendors: individual jobbers/truckers • Snowflake will consume: • 125,000 tons/year of forest thinnings @ 20% moisture • 168,000 tons/year of paper sludge @ 50% moisture • Competitive Uses: • Fuel pellets for wood stoves, garden mulch • Most is burned in place/side of the mountain
Project Financing • Process of Identifying Financing Sources • Equity: Sponsor Contributed approx. $20MM • Debt: Project Financed/avoidance of personal guarantee • Sizing constraints: • Debt/Equity Ratios • Debt Service Coverage Ratios • Bonds: Limited by statute on what assets they can fund • CoBank: Lead arranger and underwriter • JPMorgan/Chase: provided credit support to CoBank’s LCs • Thornton Farish • Tax Exempt Bond Underwriter of Waste Projects • Financing Structure • Project Debt: Construction and Term Loans • Industrial Development Bonds (Backstopped by Letters of Credit) • Production Tax Credit Availability • Developer Support • Creative Nuances
Approvals • Permitting: Minimal given existing Abitibi footprint • Air Quality Permit issued by AZ Dept of Environmental Quality, without reopening the existing permit for the Abitibi Plant • Construction permit issued by Navajo County for buildings • Large Generator Interconnection Permit and Transmission Agreement • Bond Approvals • Western States typically don’t utilize all of their tax exempt bond issuing capacity granted by U.S. Treasury/I.R.S. • AZ Dept. of Commerce awarded Private Activity Bond allocation • Bonds issued by the State • Show Low Industrial Development Authority was able to authorize up to $39.25MM in bonds • Project qualified under IRS guidelines as a “Solid Waste Treatment Facility” • Project was able to incorporate the authorized amount
Risk/Reward Analysis • Development Risk • Developer Provided Consideration/Credit Support to Power Off-takers • Equipment/Development Risk • Permitting Risk • Financing/Interest Rate Risk • Construction Risk • Construction Guaranties/General Contractor Wrap • Developer Support • Operating Risk • Equipment, Fuel Sourcing, Payment Risk, Performance/Operator Risk (PPA compliance) • Financial Risk • Bonds are swapped, eliminating interest rate risk • PPA escalation: fixed rate, inflation adjusted • Pricing Risk: Costs may still increase faster than revenues • Abitibi Viability/Operational Risk • Regulatory Risk • FERC, AZ utility regulation and environmental laws • Tax law • Investor Risk • Bond Holders are only exposed to JPMorgan/Chase credit risk, not project risk
Market forces and Lessons Learned • Market Timing • Early in latest wave of the Biomass Power Development life cycle • Market Forces • Price increases in capital cost components of source material including • Commodities: steel, cement, anything with a high fuel cost component • Finished equipment and lead times: Lack of Manufacturing/Infrastructure Capacity • Boiler, generator, bag house, etc. • Market Strategy • From Woods to megaWatts to projectWonder
Social/Strategic Components • Environmentally Beneficial • Healthy Forest Initiative • Forest Density (Crowding, Beatle Infestation, Drought) • Lack of fuel degradability at altitude/humidity • Forest Beautification • Abitibi: save landfill space, burn paper sludge • Economically Viable • State and Utility diversification of fuel risk • Job creation • Renewable Energy • CO2 Neutral • Secure supply of charred timber