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EV2. Original EV developed to test motor speed control ideas for AC induction motors. Car Overview. Energy stored in 20 lead acid batteries (36Ah)Nominal 240V DC bus. Electrical Drive. Individual Rear wheel drive - 2 motorsChain Reduction. New Inverter Construction. 6 switch - 2 switches for each phase IGBTs - 1200V, 300A (donated)Single inverter drives 2 motors (2.5kW case size).
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1. UC EV3 – Update on MR2 Project Simon Round
Dept. Electrical & Electronic Engineering
University of Canterbury
Feb 2004
2. EV2 Original EV developed to test motor speed control ideas for AC induction motors
3. Car Overview Energy stored in 20 lead acid batteries (36Ah)
Nominal 240V DC bus
4. Electrical Drive Individual Rear wheel drive - 2 motors
Chain Reduction
5. New Inverter Construction 6 switch - 2 switches for each phase
IGBTs - 1200V, 300A (donated)
Single inverter drives 2 motors (2.5kW case size)
6. Progress WOF obtained on 11 February 1999
Since then travelled over 3400 km
No major problems or faults encountered in the drive system
More reliable than the previous drive systems
Need a modern, higher performance car
7. EV3 We have purchased a Toyota MR2
Mid engine, good battery placement
8. EV3 Requirements Design requires good performance
what is good performance?
Top speed > 100km/h
Acceleration 0 - 60 km/h in 7 seconds
how much power is required?
Over come drag & rolling resistance at 100km/h need approx 21 kW
Acceleration requires 40-60 kW
9. Batteries Lead Acid - can only afford these
Higher the DC voltage the lower the current
Increases battery number and weight
Present car has 20 batteries
Increase to 26 batteries
Use small 26Ah, 10kg batteries
Giving a 312V battery bus
10. Battery Placement 8 under the bonnet, 12 in boot & 6 in motor bay
11. Motors High performance & light weight
Types of motors - AC induction, DC, Brushless DC, Switched reluctance
Stay with AC induction technology
Would like a high frequency motor (400 Hz)
May have to design a motor in the future
We purchased an induction motor
12.
21kW cont
78kW peak
4k RPM
10k RPM max
61 kg
25cm dia
37cm long
13. Motor torque characteristic
14. Power Inverter Using a Semikron SKiiP IGBT block
400A, 600V
6 switches
drive & protectioncircuitry
PDL Elite MotorController
Torque control
15. Estimated performance
16. Auxiliary Power Loads
17. Auxiliary Power Network
18. Next step Place motor/transmission in MR2
Fine tune control system
Battery monitoring and equalisation system
monitoring system + equalisation (2 wire CAN)
Isolated charging system
Get certification for the car!