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Network Power Enclosures. from Emerson. Target Markets. 1. Telecom Market 1.1 Focus on direct business with operators 1.2. OEM:s (Nokia, Ericsson, Motorola, Siemens etc) 2.1 Railroad signaling (GSM-R) 2.2 Public defense and security networks (TETRA). Tele Houses/ Web Hotels.

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target markets
Target Markets

1. Telecom Market

1.1 Focus on direct business with operators

1.2. OEM:s (Nokia, Ericsson, Motorola, Siemens etc)

2.1 Railroad signaling (GSM-R)

2.2 Public defense and security networks (TETRA)

Tele Houses/

Web Hotels

Repeater Station

WAN

MSC

Transit Exchange

Target Market

Main Area Network

Transmission Hub

PoP/BSC/RNC

Local Exchange

Local Loop

Base

Transiver

Stations (BTS)

RT/RSS

network power enclosures flexible dimensions

Top view

Complete footprint (D x W) flexibility!!!

Front view

Absolutely flexible height!!!

Top view

Perfect for any 1,2,3 or 4 bay application!!!

Network Power Enclosures – Flexible dimensions

Exploded view

slide4

Goal: Establish a design platform that can be used in all regions and all ENP divisions to develop customized enclosure solutions.

Global Platform

network power enclosures internal structure

Global Solution Platform (GSP)

Energy System Integration

Integrated Climate Control

Enclosure Building Practice

ESI

ICC

EBP

System Solutions, kits

Active

Profiles

Energy System Philosophy

Passive

Panels

Engineering Guidelines

Combined

Doors / Hinges

Third part Products

Peltier

Domes/Corners

Configuration Tools

Mechanics/Fixings

Network Power Enclosures – Internal Structure

The Network Power Enclosures are built upon an internal structurecalled Global Solution Platform

network power enclosures internal structure1

Global Solution Platform (GSP)

Energy System Integration

Integrated Climate Control

Enclosure Building Practice

ESI

ICC

EBP

System Solutions, kits

Active

Profiles

Energy System Philosophy

Passive

Panels

Engineering Guidelines

Combined

Doors / Hinges

Third part Products

Peltier

Domes/Corners

Configuration Tools

Mechanics/Fixings

Network Power Enclosures – Internal Structure

The Network Power Enclosures are built upon an internal structurecalled Global Solution Platform

enclosure building practice
Enclosure building practice

Enclosure and door frame Work

based upon aluminum profiles

Walls, floor and roof

based on multiple choices of sandwich panels

Profiles and panel structure provide

  • Complete enclosure dimension flexibility
  • Extreme enclosure protection flexibility
  • Low weight
  • Flexible positioning of integrated equipment
  • Exceptionally high stiffness & strength
enclosure building practice1

Corner profile

Sandwich panel

Door frame profile

Door profile

Enclosure building practice
  • The dimension (W x L x D) of the enclosure is adjusted by cutting the profiles and panels to desired length
  • A Corner joint supports the profiles and seals the corner so that it becomes waterproof
  • The Corner joint can be integrated with lifting devices in the top of the enclosure
enclosure building practice2
Multi Layer Panels to obtain:

Shielding

Fire resistance

Insulation

Shot gun protection

Secure mounting of equipment integrated in/on panel

Steel / Aluminum / Wood /

Kevlar / fire resistant material / other

Insulation

Steel

Flexible Kevlar Ballistic Panel, Thickness: 7/32 inch /5.55 (mm), UL-752 REV.9 NIJ0108.01

XPS

Steel

Enclosure building practice

Steel / XPS / Steel

Steel / XPS / Fire resistant material

Aluminum / XPS / Wood

Weapon & Bullet Description:44 Magnum. 240gr SWC 9mm 124gr FMJImpact Velocity: 1400 ft/sec - 426(m/sec)

enclosure building practice3
Enclosure building practice

Core panel material:

Expendable Polystyrene Insulation (XPS)

Properties:

  • Very high insulating effect
  • Sound and moisture proof
  • Self-extinguishing properties
  • Contains no harmful chemical substances and is therefore safe for humans.
network power enclosures assembly instructions
Network Power Enclosures – Assembly instructions

“IKEA-look-alike”

Enclosure Body

assembly instructions!!!!

(internal information)

roof on roof solutions
Roof-on-roof solutions:

Fitted carpet on roof

Flat roof

Slanted roof

(special rubber)

(aluminum)

(aluminum)

enclosure access
Enclosure Access

Doors with different locks can be mounted on any side for special access

Customer-specific racks, compartment dividers, cable ladders, etc can be provided in different sizes and mounting

Separated compartments

Side

door

Double door

in front

Compartment

divider

network power enclosures structure

Global Solution Platform (GSP)

Energy System Integration

Integrated Climate Control

Enclosure Building Practice

ESI

ICC

EBP

System Solutions, kits

Active

Profiles

Energy System Philosophy

Passive

Panels

Engineering Guidelines

Combined

Doors / Hinges

Third part Products

Peltier

Domes/Corners

Configuration Tools

Mechanics/Fixings

Network Power Enclosures – Structure

The Network Power Enclosures are built upon an internal structurecalled Global Solution Platform

climate control function

ICC

ICC

ICC

ICC

ICC

ICC

ICC

3-bay

1-bay

ICC

ICC

ICC

2-bay

ICC

Climate Control function

Any environmental conditions and application

A number of different climate control techniques

  • Free ventilation (louvers)
  • Free-cooling (fans + filter)
  • Heat exchanger
  • Air conditioner (compressor and condenser)
  • Peltier (Thermo Electrical Cooler)
  • Combined (free cooling/heat exchanger/air conditioner/Peltier)

Equipment heat dissipation: 0 – 10 kW

A complete program that covers 0-10 kW

Any mounting preference

Integration of climate control possible

in ceiling, roof and door

Top view

Optional location

of climate control

function

integrated climate control

tr

ta

ts

Integrated Climate Control

Heat exchanger Program

Heat exchanger program: HX 120, HX 130, HX 140 and HX 230

Capacity: 120/130/140 or 230 Watt/Kelvin

Fan supply voltage: 24/48 V DC

Integrated heater function: optional

Sizes: 1-bay and 2-bay

Low energy consumption

DC fed fans  works during mains failure

No refrigerant

Low cost

Extremely maintenance friendly

integrated climate control1
Denomination/definition of heat exchangers:

H140/ H130/ H120

Figure stands a quality/capacity [W/K], defined as:

For each degree difference

between internal temperature

(to the climate) and the ambient

there is a certain heat load capacity

Example:

Ambient: ta+35 degree

Internal temp to climate unit: tr+ 50

Result for H 140:

140 x (tr- ta)=

(50-35) = 2 100 W

tr

ta

ts

Integrated Climate Control
integrated climate control2
Integrated Climate Control

Air Conditioner Program: DX 40

Capacity: ~3 kW

AC Voltage supply

Integrated heater function: optional

Cool down below ambient

Stable temperature in enclosure

High Energy Consumption

High maintenance cost

integrated climate control3
Integrated Climate Control

Peltier Program: P200

Capacity: ~200 W at tr=ts

Thermo Electrical Cooler

Useful for small capacity requirements (~200 W)

Fan voltage supply: 24/48 V DC

Integrated heater function: included

Special cover orderable (ventilation for battery gas possible)

Thermo Electric Coolers are compact, quiet, no moving parts and easy to control

Draw backs are high energy consumption in relation to cooling capacity

Limited heat flux transportation

Sensitive for dehumidification

tr

ta

ts

integrated climate control4

Cooled

supply air

to

telecom

equipment

Heat dissipation from

telecom equipment

Heat from

enclosure

Integrated Climate Control

Free cooling (Filter + Fans) program:

Available on request (customized – based on requirements)

Humidity and salt fog inside enclosure

Low energy consumption

DC fed fans  works during mains failure

Low noise level

Low running cost

integrated climate control5
Integrated Climate Control

Free ventilation (Louvers) program:

Available on request (customized – based on requirements)

No energy consumption

No Noise

Self regulating

Low heat transport capacity

No control of contaminants

integrated climate control6
Integrated Climate Control

DX 40

~3 kW

HXDX

~3,5 kW

~5 kW

HX

~3

YES = Product included in global configurator

OR = On request

NA = Not applicable (normally not cost effective)

climate control functionality examples
Climate Control functionality - examples

Transmission Enclosure

Battery Backup Enclosure

Peltier element

integrated in door

Ambient temp: 25oC

Heat dissipation: 200 W

Internal temp: 25 oC

Heat exchanger solution

integrated in the door

Ambient temp: 45oC

Heat dissipation: 800 w

Internal temp: 50oC

Access Enclosure

Heat exchanger solution

integrated in the side

Ambient temp: 50oC

Heat dissipation: 0,5 – 1,5 kW

Internal temp: 55oC

BTS Enclosure

BTS (2 x 3G)

Heat exchanger solution

integrated in door

Ambient temp: 40oC

Heat dissipation: 2 x 3 kW

Internal temp: 45oC

BTS (2G)

Heat exchanger solution

integrated in door

Ambient temp: 40oC

Heat dissipation: 2,5 kW

Internal temp: 45oC

internal structure

Global Solution Platform (GSP)

Energy System Integration

Integrated Climate Control

Enclosure Building Practice

ESI

ICC

EBP

System Solutions, kits

Active

Profiles

Energy System Philosophy

Passive

Panels

Engineering Guidelines

Combined

Doors / Hinges

Third part Products

Peltier

Domes/Corners

Configuration Tools

Mechanics/Fixings

Internal Structure

Network Power Enclosures

energy systems integration

Enclosure Building PracticeEBP

Integrated Climate ControlICC

Energy Systems Integration

Inverter/UPS System

Technology Building Blocks

AC-Protection, -Dist.

Supervision

Energy System IntegrationESI

DC Power system

Cables

Other Products

Solar Power

Utility

AC

DC

Power

System

Shelter

Telecom Equipment

Transfer

Switch

AC

Surge

AC

Dist

AntennaSupportStructure

DC/DC

DieselGenerator

SiteSupervision

Inverter System

Climate Systems

Energy Systems Integration - Emerson Network Power’s Telecom Know-how

enclosure assembly integration and testing
Enclosure Assembly, Integration and Testing

Enclosure body

Climate control

Alarm/Access Control

DC Power Supply

And backup

Cable management

AC surge protection

and distribution

Customer equipment

Accessories

Regional

Configuration Center

(Assembly, Integration and Testing)

Transport to site

case description sbe nortel case
Case Description - SBE Nortel Case

FY04 Sales will be ~8 M$ at 25% GP

Existing Outdoor Battery Solution from Hendry at ~3000 $ per piece. (Double skin + fans & filter.)

Henrik Schubert (RSC) and Klas Hedberg (GSC) made a study and presented a Solution from Emerson 2002 at a 30% lower price.

Enabled by single skin, Peltier+insulation-based solution.

Nortel Calgary bought in and we developed the Solution.

Development cost was 500 k$

Manufactured in Ironton , USA

case description orange roadside
Case Description – Orange Roadside

Orange had an APW Solutions with free ventilation to suit ~2kW 2G BTS.

Now they needed higher cooling capacity to include ~3kW 3G BTS.

We quoted our High Capacity Solution against APW and Invensys 2003.

Invensys and our solutions were tested and we won technically and on price.

This is our first GSP project win.

Orange have forecasted ~ 500 pcs per annum which corresponds to ~ 2,5 M$ per year.

Deliveries from Nove Mesto will start in June - July 04.

Solar Test

Enablers:

Enclosure building practice

Great customer relationship

pending case vipnet battery enclosure
Pending Case: Vipnet Battery Enclosure
  • MU Croatia
  • Global Solution Centre (GSC) and Regional Solution Centre EMEA (RSC/EMEA) is preparing a customer prototype for an Outdoor Battery Enclosure based on the new Global Solution Platform (GSP).
  • The specification is made by MUHR and the prototype will be showed to customer (Vipnet)at the end of April beginning of May
  • The application is to extend the battery capacity of existing Ericsson GSM Outdoor Enclosures.
  • Indicated first order volume will be ~10-20 enclosures. Indicated annual volume ~50.
  • Cost: 2 858€ (target, without NRE)
  • Selling price: ~4 000€

Technical data:

-Weight of cabinet: Approx 400kg

-Cabinet equipment: 200Ah 48VDC or 2x200Ah 24VDC (EB4 battery blocks), battery fuse unit.

-Cooling: Peltier cooling block. Heating is also recieved by the peltier block.

-Cable entry: bottom

-Ambient condition: -25Cto +40C

success case metrobox
Claudio Maghini Case

H3Gs problem was high cost of foot print in metropolitan areas combined with permits.

The MetroBox have been approved by H3G and the first deliveries (5-10 units) are planned for in May.

H3G choose the MetroBox because of the low visual impact (they can us the MetroBox in airports, train stations and densely populated areas) and the small foot print will save H3G ~30% rent money for space.

Value for MU IT is $1-2M/year for the next coming 2-3 years.

Success Case : MetroBox
  • MetroBox is a new, easy, modular solution for mobile telecom application which allowed equipment housing
  • MetroBox replaces outdoor cabinet independent of supplier and application
  • MetroBox allowed telecom equipments in a small space, specially in urban area, for GSM/GPRS/UMTS (W-CDMA) application
  • MetroBox allowed cabinet housing of Macro, Micro and Pico cell equipments, of remote radio units (RRU) and also of other main units
  • MetroBox consents easy antennas installation
  • MetroBox is equipped with energy power system, integrate cooling system, AC/DC distribution, batteries back-up, surge suppression, internal cabling and more accessories
  • MetroBox is anti-vandalism cabinet for outdoor application

Metrobox

components

slide33

The New Network Power Enclosures

Aimed for different Telecom application areas on a World Wide basis:

1.BTS enclosures 2.Micro base station enclosures

3.Transmission enclosures

4.Wireline access enclosures

5.DC power enclosures

6.Battery backup enclosures

7.UPS enclosures

8.Generic outdoor enclosure

network power enclosures examples
Network Power Enclosures - Examples

An outdoor enclosure portfolio aimed for a wide range of application areas!

Generic Enclosure

Battery Backup Enclosure

Transmission Enclosure

Battery

Backup

Enclosure

BTS

Enclosure

Power

Enclosure

micro base station enclosure
Micro base station Enclosure

Typical application: Repeater sites and small BTS, etc

Location: tunnel entrances, roof tops, mono poles / masts, walls, shopping centers, roadside, roundabouts etc

Use: Increased network capacity in a small area like airports, train stations, shopping centers

Typical size: 1-bay

Power supply: normally AC supply to micro base and booster, can have small DC power supply for transmission equipment

Power capacity: 3 kW (mostly AC)

Backup time: often none

Included: electrical meter

Cooling capacity: 0,5-3 kW Typically free ventilation or free cooling

Weather protection: typically IP54

Shielding: normally high demands on vandal protection

We provide: a secure environment and power supply for transmission equipment and booster (of the signal to the antennas)

wireline access enclosure
Wireline Access Enclosure

Typical application: Wireline telecom for RSS, RT

Location: residential areas

Use: remote subscriber switch with optical communication to local exchange

Typical size: 2-3 bay

Typical layout: 3 compartments to house battery, telecom equipment and MDF - with 3 doors for access

Power capacity:  1,5 kW

Power supply: normally DC supply with redundancy

Backup time: 4-8h

Cooling capacity:  1,5 kW

Weather protection: typically IP55

Shielding: normally high demands on vandal protection

We provide: Secure environment and reliable DC power supply

transmission enclosure
Transmission Enclosure

Typical application: Wireless and wireline telecom

Location: in-between MSC and transmission hub / in-between transmission hub and BTS / Node B / RBS

Or located together with outdoor BTS / Node B / RBS often within fenced areas

Use: transmit signals in rough terrain

Typical size: 1 bay

Typical layout: integrated DC power, batteries, transmission and cooling

Power capacity: 0,1-0,5 kW

Typical power supply: DC supply with redundancy

Typical backup time: 4-12h

Cooling:  0,5 kW. Often active cooling or heat exchanger

Weather protection: typically IP55

Shielding: normal

We provide: Secure environment and reliable DC power supply for transmission equipment

battery enclosure
Battery Enclosure

Typical application: Wireless telecom sites where extra DC backup is needed

Location: Important radio base and transmission sites with high network traffic

Use: longer backup times

Typical size: 1 bay

Typical layout: often very small and simple enclosures

Typical power supply: batteries

Typical backup time: 2-12 hrs

Cooling capacity: 0,1 – 0,5 kW. Free ventilation, free cooling or Peltier with or without insulation

Weather protection: normally less than IP55 due to necessary battery gas ventilation

Shielding: normal

We provide: reliable battery backup in a secure environment

power enclosure
Power Enclosure

Typical application: BTS / Node B / RBS

Location: Close BTS / Node B / RBS, often within fenced areas

Use: 1-5 DC-powered BTS / Node B / RBS

Typical size: 1-bay

Lay out: often demands on look-alike visual appearance as BTS, RSS (height, color etc)

Power capacity: typically 1,5-15 kW

Backup time: typically 1-4 hrs

Cooling capacity: 0,5-2 kW. Often heat exchanger or active cooling

Weather protection: typically IP55

Shielding: depending on site location

We provide: reliable power and battery backup to DC-supplied outdoor BTS / Node B / RBS

Note: transmission equipment can be integrated into the equipment rack in the Power Enclosure =>

Power Enclosure  Transmission Enclosure

ups enclosure
UPS Enclosure

Typical application: Power mainly for Micro base stations (Micros)

Location: close to roads and buildings, often mounted on mono poles, masts etc

Use: Power backup for AC supplied micro base stations in countries with poor AC mains supply

Typical size: half-bay or 1-bay

Power capacity: typically 0,5-2 kW

Backup time: typically 1-4 hrs

Cooling capacity: 0,5 - 2 kW. Often free cooling, active cooling or free ventilation

Weather protection: typically IP55

Shielding: depending on site location

generic enclosure
Generic Enclosure

Typical application:

Any

Use:

Secure environment of vital electronics.

Possible content:

Mechanical protection

AC surge supression

AC distribution

DC Backup power (batteries)

DC power supply

DC distribution

Cable management

Earthing

Climate control/thermal protection

Supervision

Typical Variants:

1 - 4 bay enclosure

Customization:

Footprint / size

Capacity (power supply and cooling)

Backup time

Shielding / weather protection

Options

Accessories