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Washington Manufacturing Services. WMS is a private, not-for-profit organization established in 1997. Our mission is to help manufacturers improve their competitiveness. Affiliate of Federal NIST (National Institute of Standards & Technology) Manufacturing Extension Partnership. (file path).

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Washington Manufacturing Services


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washington manufacturing services
Washington Manufacturing Services

WMS is a private, not-for-profit organization established in 1997.

Our mission is to help manufacturers improve their competitiveness.

Affiliate of Federal NIST (National Institute of Standards & Technology) Manufacturing Extension Partnership.

Washington Manufacturing Services wamfg.org

(file path)

lean manufacturing
Lean Manufacturing
  • Lean Manufacturing is the production of goods using less of everything compared to mass production:
    • less human effort
    • less manufacturing space
    • less investment in tools
    • less engineering time to develop a new product

Washington Manufacturing Services wamfg.org

seven wastes muda
Seven Wastes ‘Muda’

Raw Materials

Sea of Inventory

Poor Housekeeping

Line Imbalance

Quality Problems

LongStart-up

Time

Poor Scheduling

Long Vendor Deliveries

Communication Problems

Machine Breakdowns

Absenteeism

Long Transportation

  • Overproduction
  • Transportation
  • Waiting
  • Inventory
  • Motion
  • Over Processing
  • Defects

Finished Goods

Washington Manufacturing Services wamfg.org

house of lean building blocks
House of Lean Building Blocks

Pull/Kanban

Cellular/Flow

Standardized Work

Batch Reduction

Quality at Source

Plant Layout

Quick Changeover

TPM

Value

Stream

Mapping

Teams

5S System

POUS

Visual Controls

Continuous Improvement

Washington Manufacturing Services wamfg.org

successes and strengths of lean
Successes and Strengths of Lean

Washington Manufacturing Services wamfg.org

lean and the environment
Lean and the Environment

Sources of Waste and Cost

  • Raw Material
  • Water
  • Energy
  • Air Emissions
  • Solid Waste
  • Waste Water
  • Time
  • Distance
  • Work in Process

Washington Manufacturing Services wamfg.org

slide7

House of Energy Efficiency

Continuous Improvement

Equipment & Tech Vendors

Continuous Improvement

Sustain

Utility EE Programs

Kaizen

Align Performance to Strategic Plans

Energy Audits

Measure Energy Intensity/Output

Strat. Tools

Value

Stream

Mapping

Hardware & Technology

Operations

Strategic Management

Washington Manufacturing Services wamfg.org

understand inefficient use of energy and make changes
Understand Inefficient Use of Energy and Make Changes

Inefficient use of energy

Production by Weekday

Post Process

Improvement

Event

Pre-Process

Improvement

Event

Efficient use of energy

Washington Manufacturing Services wamfg.org

vesm energy savings example
VeSM Energy Savings Example:

Washington Manufacturing Services wamfg.org