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Total Maintenance Services. Providing A Full Circle Of Services. P. O. Box 460 Chillicothe, Ohio, 45601. www.totalmaintenanceservices.net. John Bechie 740-703-4017 jbechie@totalmaintenanceservices.net. Jack Lunsford 740-701-2563 jlunsford@totalmaintenanceservices.net.
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Total Maintenance Services Providing A Full Circle Of Services P. O. Box 460 Chillicothe, Ohio, 45601 www.totalmaintenanceservices.net John Bechie 740-703-4017 jbechie@totalmaintenanceservices.net Jack Lunsford 740-701-2563 jlunsford@totalmaintenanceservices.net Justin Murray 740-649-5827 jmurray@totalmaintenanceservices.net Sean Corbitt 937-346-6297 scorbitt@totalmaintenanceservices.net J.R. Skaggs 407-256-4198 jrskaggs@totalmaintenanceservices.net Christopher Hoffman 740-649-7731 choffman@totalmaintenanceservices.net
Total Maintenance Services TMS MISSION STATEMENT TMS will serve our customers with excellence, have safe work practices, continually develop our capabilities and employees to meet our customer’s needs and will be good stewards of industry TMS COMPLIANCE STATEMENT As TMS continually grows as a competitive company, adherence to safe, compliant and ethical work practices will be paramount
Total Maintenance Services Discussions • Company Profile • Safety • Millwright Work • Pipe Work • Welding • Boiler Work • Work Performance
Total Maintenance Services Company Profile • Incorporated and in business since 1993 • Support all crafts; millwrights, pipe fitters, welders (all processes), • sheet metal fabricators, concrete laborers, electricians and controls • Provide construction, maintenance, maintenance reliability • services and engineering services • TMS craft workers are predominately from Southern Ohio, with • supplemental geographic help from local areas as needed
Total Maintenance Services Company Profile • Company owner, John P. Bechie, Jr. is a 1988 graduate of Ohio State University with a BS in Welding Engineering. Mr. Bechie has • 23 years experience in industry, including construction, maintenance, maintenance reliability, engineering, and welding design/QC • administration. • Sales Director, Justin R. Murray, is a 1984 graduate of Oklahoma State University with a BS in Mechanical Power Technology. • Mr. Murray has 24 years experience in industry, including construction, maintenance, maintenance reliability and engineering. • Coordination and Logistics Director, Jack Lunsford, has 38 years experience in industry with an emphasis on sheet metal design, fabrication and installation. • Operations Director, Sean Corbitt, is a 1998 graduate of University of Cincinnati with a BS in Civil Engineering. Mr. Corbitt has 11 years experience in maintenance and reliability of boiler systems, steam turbines, power plant equipment and building construction. • Project Manager, Christopher Hoffman is a 1989 graduate of Ohio State University with a BS in Welding Engineering. Mr. Hoffman • has 22 years experience in industry, including construction, maintenance, maintenance reliability, engineering, and welding • design/QC administration. • Superintendent, Dale Skaggs, has 22 years experience in industry with an emphasis on millwrighting, rigging, alignment, pipe fitting • and welding. • Superintendent, Tom Dixon, has 41 years experience in industry with an emphasis on millwrighting and rigging. • Other TMS Staff Members : JR Skaggs (HR Director) , Frank Renner (Safety Manager), Rick Logan (Training Manager) and Rhonda • Caplinger (Office Manager) • Other Superintendents and Supervisors include Gus Lunsford, Derek Smith, Ray Mutter and Benjamin Steele
Total Maintenance Services Company Profile List of Major TMS Customers • Domtar Paper – 6 • New Page Paper • Smurfit Stone Container - 2 • Appleton Papers • Glatfelter Paper • Temple Inland Paper • Ohio Paperboard • Wausau Paper • Sonoco Paper • Schweitzer Mauduit Paper • Atlas Roofing and Paper • Rand-Whitney Paper • Abitibi Consolidated Paper • Enerquin • Metso Paper • Dayton Power & Light • Cargill • Marathon Petroleum • YUSA Automotive • Showa Aluminum Automotive • New Sabina Industries Automotive • Ahresty Automotive • ISP Industries • Otterbein College • Woeber Mustard • General Mills • Tate & Lyle • Global Performance/Honda • Kerry Food Ingredients • Mars Foods • Crazy Glue • PPG Industries • Adena Regional Medical Center • Austin Powder Company • Anheuser Busch Corp., Metal • Container Corporation • CEMEX Corporation • Mill’s Pride Furniture
Total Maintenance Services Safety • Excellent safety record. EMR = 0.15 • Daily tool-box meetings • Weekly safety meetings • Tool and equipment inspections • Daily site job safe work plans • OSHA 10-hour and/or OSHA 30-hour training • NCMS, PEC Premier, ARSC safety qualifications and training for the oil & gas • industry • Site-specific safety training for all plants • Job Mentoring Safety training (Behavioral Based Safety) • 9-point drug and alcohol screening for new hires, for cause and company-wide • random testing • Management job-site audits
Total Maintenance Services Safety • Behavioral Based Safety – JMS (Job Mentoring Safety) • BBS used in real time, all the time • Connects the supervisor with the craftspeople relative to behaviors • Requires no conscription, quotas or charts • Methods are not a program: It is self-perpetuating and sustainable
Total Maintenance Services Millwright Work • Pumps of all types • Motors • Fans, agitators and compressors • Gear reducers • Conveyors • Rolls • Base and foundation work • Framework, catwalks, ladders, etc. • Bearings, couplings, sheaves, belts, etc. • Rigging • Reliability analysis on the job
Total Maintenance Services Piping Work • Power piping for steam, condensate • Stainless Steel piping – all metallurgies • Configuration and design of piping systems • Welded, threaded, Victaulic, PVC, CPVC, Kynar • Coordination of non-destructive testing • Craftsmen certified 6G with bend testing • Two Welding Engineers on staff • Understanding of piping codes
Total Maintenance Services Welding • Stainless steel and other alloy welding; piping, tanks, pressure vessels, • structures, ducting/sheet metal and equipment • Carbon steel welding; pressure piping, structural, tanks and equipment • R-stamp repairs to ASME coded vessels. R-stamp # 6759 • All processes • Welding procedures
Total Maintenance Services Boiler Work • Tube welding • Feedwater pumps • Pulverizers • Precipitators • Economizers • Soot blowers • FD and ID fans • Piping and valves
Total Maintenance Services Work Performance Honda of America and Global Performance Greensburg, Indiana For Honda of America/Global Performance, TMS just finished a $2MM project . This project mainly consists of piping and large sheet metal fabrications/installation throughout the plant. TMS has on-site project management personnel and presently has a great working Relationship with both Honda and Global Performance. Marathon Petroleum Catlettsburg, KY TMS was awarded a project to install an explosion proof HVAC, negative pressure system in one of the waste treatment buildings. This project included ducting, HVAC unit, controls and wiring. TMS has done routine duct work at this refinery and also just finished up a medium sized pump/base replacement which required API specification controls on grouting and alignment. TMS has been engaged in integrating within the Marathon system and is qualified to work in any Marathon facility. Our main contact at Catlettsburg is Ms. Brenda Hardin. Dayton Power & Light O.H. Hutchings Station and Yankee Station, Dayton, Ohio. TMS has performed work on many systems at these two power plants. Work includes rebuilds of large F.D. and I. D. fans, pumps, installation of ducting, precipitator work, heat exchanger work, piping, coal Handling system work, minor turbine inspection work, various pumps including feed water pump Replacements and other various work. TMS was awarded a project to rebuild turbine duct system. Ducting replacement with stainless steel baffles, 8’ x 10 ‘ x 25’ , 40,000 lb. duct replacement. Project required much rigging, welding, sheet metal and millwright work.
Total Maintenance Services Work Performance Temple Inland Container Corporation Maysville, Ky. For Temple Inland, TMS has changed rolls, pumps, motors, gear reducers, couplings, bearings, doctor assemblies, agitators, performed alignments and other types of paper machine maintenance. We have also performed capital work including installing an Enerquin blow box system in the second dryer section, installation of a GL&V head-box with large 316L stainless approach piping. Anheuser Busch, Metal Container Corporation Columbus, Ohio Can Plant For MCC, TMS is one of the main contractors that perform maintenance on the can washers. We also work on capital project installations throughout their facility. Most of the welding TMS does at this facility is stainless steel welding of machinery, tanks and piping. Kerry Specialty Ingredients Covington, Ohio TMS was awarded work for an overall capital expansion project for the Covington, Ohio facility. TMS was involved in the installation of stainless ducting, copper and power piping installations.
Total Maintenance Services Work Performance YUSA Automotive Corporation Washington Court House, Ohio For YUSA, TMS installs piping, electrical systems, fans and moving various line equipment. We have also performed many capital projects including installing the 2006 Honda Civic parts line. Woeber Mustard Company Springfield, Ohio. TMS was awarded the mechanical and electrical packages to install the equipment, structural steel, piping and plc control systems in a new vinegar production plant at the mustard production facility. All project work went according to plan and all systems are working as designed. Smurfit Stone Container Coshocton, Ohio TMS has performed work in all areas of the mill, which includes power piping, valves, digester rebuilds, paper machine pumps, machine components, pulpers, stainless approach piping systems and much more.
Total Maintenance Services Work Performance Appleton Papers Corporation West Carrollton, Ohio For Appleton paper machines, TMS has changed rolls, pumps, motors, gear reducers, couplings, fans, bearings, doctor assemblies, agitators, performed alignments and other types of paper machine maintenance. We have also performed capital work including rebuilding wet end wire stretch system, rebuilding an on-line coater system and waste treatment screws. For Appleton utilities, TMS has inspected and repaired F. D. and I. D. Fans and fan bearings, and alignment, replace fan rotor on F.D. fan, rebuilt coal feeders, replaced Detroit stoker hydraulic drive system for grates, D.A. system inspection, all types of paper machine equipment and repair and other various work. Austin Powder Company McArthur, Ohio TMS successfully completed a turn-key construction of a bulk plant designed for emulsion of ammonium nitrate explosives production. Mr. Sean Corbitt, Civil Engineer and Mr. John Cunningham, Electrical Superintendent were the project leads. This work included construction of tank and production building foundations, building construction, tank installation, all utilities above and below ground and includes process equipment installation.
Total Maintenance Services Work Performance Enerquin Air, Inc. / Rand-Whitney Containerboard Corporation Montville, Connecticut TMS successfully completed a turn-key installation of a paper machine dryer blow box system. This project included installation of structural steel, fans, motors, ducting, machine blow boxes on the paper machine. Domtar Paper Multiple Locations TMS works in four Domtar facilities, which include five mills; Hawesville, KY, Kingsport, TN, Plymouth, NC, Baileyville, Maine and the converting facility in Washington CH, Ohio. For Domtar TMS has changed/installed rolls, pumps, motors, gear reducers, couplings, fans, bearings, doctor assemblies, piping, agitators, performed alignments and other types of paper machine Maintenance and Preventative Maintenance. PPG Corporation Circleville, Ohio For PPG, TMS works on pumps, piping, various handing equipment and performs R-stamp repairs to process tanks. TMS has performed extensive stainless steel tank repairs at this facility.
Total Maintenance Services Work Performance Sonoco Paper Lancaster, Ohio TMS was awarded a project to rebuild the last dryer section, including new frame-work, installation of five new dryer cans, moving other dryer cans, demo of existing drive and installation of new drive including new drive foundation. TMS also performs regular outage work at this mill.
Total Maintenance Services Customer References Mr. Shannon Gast Maintenance Supervisor Temple Inland Container Corporation Maysville, Ky. (606) 564-2621 shannongast@templeinland.com Mr. Don Carroll Maintenance Supervisor Woeber Mustard Springfield, Ohio (937) 323-6281 doncarroll@woebermustard.com Mr. Gary Brooks Regional Sales Manager Northeastern U.S. Enerquin Air Corporation Womelsdorf, Pennsylvania (610) 589-9540 garyb@enerquin.com Mr. Byron Alvey Engineering Manager Domtar Hawesville, Ky. (270 927-6961 ext. 401 byron.alvey@n.domtar.com Mr. James Homan Maintenance Manager Kerry Specialty Ingredients Covington, Ohio (937) 473-2040, ext. 228 jhoman@kerrygroup.com Mr. Pat Capella Maintenance Manager Wausau Paper Corporation, Bay West Mill Middletown, Ohio (513) 319-7570
Total Maintenance Services wishes to thank Honda for your time and for the opportunity to make this presentation.