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Ship Recycling A challenge for all participants

Ship Recycling A challenge for all participants. Dipl.-Ing. Henning Gramann, Dr. R. Krapp_Rev6. Introduction. Name: Henning Gramann Environmental Engineer (Dipl.-Ing.) GL-Specialist for Ship Recycling Member of German Delegation to IMO (MEPC Working Group on Ship Recycling)

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Ship Recycling A challenge for all participants

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  1. Ship RecyclingA challenge for all participants Dipl.-Ing. Henning Gramann, Dr. R. Krapp_Rev6

  2. Introduction Name: Henning Gramann Environmental Engineer (Dipl.-Ing.) GL-Specialist for Ship Recycling Member of German Delegation to IMO (MEPC Working Group on Ship Recycling) Department: Strategic Research Phone: +49 40 36149 - 7786 Email: Henning.Gramann@gl-group.com 1st International Naval Sector Technical Conferences, Ferrol / Spain

  3. Content I • Current / Future Situation • Focal points of new Convention (The Inventory of Hazardous Materials) • Related requirements for yards, owners, manufacturers, and classification societies • Conclusions / Solutions 1st International Naval Sector Technical Conferences, Ferrol / Spain

  4. Current Situation • Uncertain legal situation: • “Clemenceau“(Asbestos) France - India - France - ? • “Norway“ now “Blue Lady“ (Asbestos, PCB) Germany - Malaysia - Bangladesh - India • “Otapan“ (Asbestos) Netherlands - (Turkey) - ? • Vague instructions • “IMO Guidelines on Ship Recycling“, Res. A.962(23) • „Guidelines for the Development of the Ship Recycling Plan“, MEPC / Circ.419 • Basel Convention ([land based] transboundary movement of hazardous wastes) 1st International Naval Sector Technical Conferences, Ferrol / Spain

  5. Current Situation • Time Frame: • Completion of Convention: 2007 • Start of Ratification Process: 2008/2009 • Entry into force: “somehow today” 1st International Naval Sector Technical Conferences, Ferrol / Spain

  6. Future Situation “Convention on Safe and Environmentally Sound Recycling of Ships” (Norway, 2005), will affect: • Design, construction, operation and preparation of ships so as to facilitate safe and environmentally sound recycling; without compromising the safety and operational efficiency of ships • Operation of recycling facilitiesin a safe and environmentally sound manner; • Control of shore side ship recycling operations by certification, reporting requirements, requiring recycling plan Compliance enforced for: ► Non-Convention Ships due to regulation of Recycling Yards ► Non-Convention Recycling Yards due to regulation of Ships 1st International Naval Sector Technical Conferences, Ferrol / Spain

  7. Content II • Current / Future Situation • Focal points of new Convention (The Inventory of Hazardous Materials) • Related requirements for yards, owners, manufacturers, and classification societies • Conclusions / Solutions 1st International Naval Sector Technical Conferences, Ferrol / Spain

  8. The Inventory of Hazardous Materials • Single List • List of „Potentially Hazardous Materials “ • List of Forbidden Materials • Inventory • Part 1 – Ship’s Structure and Equipment • Part 2 – Operationally Generated Wastes • Part 3 – Stores 1st International Naval Sector Technical Conferences, Ferrol / Spain

  9. The Inventory – Data Demand (acc. to MEPC.55 Submissions) 1st International Naval Sector Technical Conferences, Ferrol / Spain

  10. The Inventory – Data Demand (acc. to MEPC.55 Submissions) Table A: Prohibited / Restricted Hazardous Substances • mandatory for new and existing vessels 1st International Naval Sector Technical Conferences, Ferrol / Spain

  11. The Inventory – Data Demand (acc. to MEPC.55 Submissions) Table B: Chemical Substances to be listed • mandatory for new ships • voluntary for existing vessels 1st International Naval Sector Technical Conferences, Ferrol / Spain

  12. Content III • Current / Future Situation • Focal points of new Convention (The Inventory of Hazardous Materials) • Related requirements for yards, owners, manufacturers, and classification societies • Conclusions / Solutions 1st International Naval Sector Technical Conferences, Ferrol / Spain

  13. The Inventory for New Ships – Part I Newbuildings > 500GT: • Preparation by Shipyard / Supplier: • Collection and structuring of documents • Listing of Single List - Materials • Self-Declaration (non existence) • Update in case of repair, conversion etc. • Certification by Administration / RO • To comply after entry into force date! 1st International Naval Sector Technical Conferences, Ferrol / Spain

  14. Inventory Preparation for New Ships 1st International Naval Sector Technical Conferences, Ferrol / Spain

  15. The Inventory for Existing Ships – Part I Existing Vessels > 500GT: • Preparation under Responsibility of Owner • Check of Documentation • General Assumptions / Grouping of Materials • Sampling Plan and taking of samples • Chemical Analysis • Update in case of repair, conversion ... • Certification by Administration / RO • To comply within 5 years after entry into force date! 1st International Naval Sector Technical Conferences, Ferrol / Spain

  16. The Inventory for Existing Ships – Part I 1st International Naval Sector Technical Conferences, Ferrol / Spain

  17. Mercury PCB Asbestos Gaskets Hemp Gaskets The Inventory for Existing Ships – Part I 1st International Naval Sector Technical Conferences, Ferrol / Spain

  18. The Inventory for Existing Ships – Part I Sampling No. 121 MT/IM/WD 121 W W Wall MT Metal IM Insulation Material WD Wood 121 Analysis No. 1st International Naval Sector Technical Conferences, Ferrol / Spain

  19. The Inventory for Existing Ships – Part I Identification / Marking in Ship Plan 121 Asbestos PCB Lead and Lead Compounds Mercury and M.-Compounds 121 Analysis No. 1st International Naval Sector Technical Conferences, Ferrol / Spain

  20. The Inventory for Existing Ships – Part I 1st International Naval Sector Technical Conferences, Ferrol / Spain

  21. Content IV • Current / Future Situation • Focal points of new Convention (The Inventory of Hazardous Materials) • Related requirements for yards, owners, manufacturers, and classification societies • Conclusions / Solutions 1st International Naval Sector Technical Conferences, Ferrol / Spain

  22. Conclusions • Detailed Information Requirements • coverage of any component, equipment structural material and coatings • no involvement of shipboard crew for preparation • Reliable Data • provided by suppliers and manufacturers (new & exst.) • gained by samples, analyses, documents, etc. (exst.) • Many Players – different needs! • extensive information • complex relations and interactions  Software Tool! 1st International Naval Sector Technical Conferences, Ferrol / Spain

  23. Conclusion / Solution: Software Tool • Management of Data • different views • data security for “ages” • availability / liability for >20 yrs. • web based application • linking to maintenance software (future) • central data storage & updates ► ease of use for our clients • download and upload to /from local PC • easy updating by “one click” 1st International Naval Sector Technical Conferences, Ferrol / Spain

  24. Conclusion / Solution: Software Tool • Different views, e.g. via. • part descriptions • installed parts • installed systems • locations • areas • sections • decks • rooms • any information is inserted ONCE • assignment of e.g. component to a location via references • automatic preparation of ship specific Inventory List 1st International Naval Sector Technical Conferences, Ferrol / Spain

  25. GL Services • Inventory-Certification (new & existing vessels) • Inventory preparation for existing vessels in cooperation with HazMat Experts as a “one stop shop” • Certification of products, components, component families and other equipment • Software Tool included • Future: • Certification of Recycling Facilities • Ready for Recycling Certificate • Part 2 & Part 3 of Inventory • gas-free-for-hot-work-certificate • recycling plan (prepared by owner & recycler) 1st International Naval Sector Technical Conferences, Ferrol / Spain

  26. Thank You for Your Attention! Dipl.-Ing. H. GramannStrategic Research Phone: +49 40 36149-7786Henning.Gramann@gl-group.com 1st International Naval Sector Technical Conferences, Ferrol / Spain

  27. Inventory Preparation for New Ships 1st International Naval Sector Technical Conferences, Ferrol / Spain

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