Role of Autonomous Management in Manufacturing Industries

1.  Find network content...   Login Find network content for social and more... Join Klusster Role of Autonomous Management in Manufacturing Industries faberIn?nite faberIn?nite Message  Follow Talk To Us We are always interested in hearing from you Excellence is a gradual result of always striving to do better. To achieve excellence, continuous pro?t & growth, enhanced customer satisfaction is the key which can be achieved, if everyone in organization is performing Right Functions with Right Thinking and working in the Right Direction.  Full Name  Email Address  Phone Number (O By faberIn?nite | Contact Author    Your message here 9 Min Read  faberin?nite.com/  India In manufacturing industries, it's not easy to maintain and keep track of every operation without using planned methods or techniques. Yes, please send me information from this business. More From This Author Fresh Popular Manufacturing is a multilevel activity that includes several processes. In manufacturing industries, it's not easy to maintain and keep track of every operation without using planned methods or techniques. Send Role of Autonomous Management in Manufacturing Industries This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply. Machines are a crucial part of manufacturing industries, and their time-to-time maintenance is essential. Autonomous maintenance (AM) is a concept ?rst developed and implemented by Japanese industries to enhance quality manufacturing. KLUSSTER MEMBER SPOTLIGHT Advantages of 5s Methodology in Managing Workplace Show more The concept makes the maintenance of machines and equipment convenient. The main objective of AM is to provide training to the machine operators through maintenance programs, so they can perform simple maintenance work directly. Join No Over 102 views faberIn?nite of this Author’s content on It enables the functioning of manufacturing smoothly, preventing breakdowns and boosting the maintenance time e?ciency. It is one of the major components of total productive maintenance, which further promotes the concept of quality control in manufacturing industries. FRESH CONTENT Klusster. Role of Autonomous Management in Manufacturing Industries Host your content on Klusster and reach more people Tools to Perform Autonomous Maintenance through the power of together! CLITO is a tool and a key pillar of TPM (Total Productive Maintenance) used for the maintenance of machines and equipment in a manufacturing industry. CLITO, which stands for (Clean, Lubrication, Inspection, Tighten, and Operate) allows the operators to perform Autonomous Maintenance e?ectively and e?ciently. Advantages of 5s Methodology in Managing Workplace Learn More Join Klusster Let's learn about the components or activities of CLITO in detail. faberin?nite.com/            4.9 1. Cleaning Got content?  Find network content

2. Got content?  Find network content...   Regular cleaning increases the performance of machines while maintaining their operational life. Therefore, cleaning the surface and speci?ed portion of machines is a must. Login Find network content for social and more... Join Klusster 2. Lubricate The moving parts of the machines are fragile, and without proper lubrication, it may get damaged. The lubrication is generally done using quality oil and grease. 3. Inspect It is very important to inspect all the components and parameters of a machine. The components include switches, electrical voltage, temperature, equipment, air pressure, etc. Which should be checked thoroughly as per the industry standards. 4. Tighten Inspect the machines and tighten the nuts, bolts, machine parts, etc, if any get loose. Tightening the machine's loose components helps to prevent industrial hazards. 5. Operate After performing all the above activities, we operate the machine. To perform AM, we need to keep track of all the activities in a checklist known as the Autonomous Maintenance Check Sheet. It's also known as a CLITO sheet, which is a check sheet format to record all the maintenance activities performed by machine operators in an industry. How to Conduct Autonomous Maintenance? To initiate autonomous maintenance, ?rms follow the below-mentioned steps. Educating the operators Generally, the main job of operators is to know how to operate speci?ed machines in the industry. But in autonomous maintenance, the industry organizes maintenance programs for the operators so they can learn more than just handling the machines and equipment. The programs teach the operators about the basic engineering of the machines. Knowing it helps the operators develop skills to repair and maintain the machines easily by themselves. It helps industries to save time and money, providing a safer and more e?cient environment. Initiating Cleaning and Inspection The operators put their training to work as they focus on keeping the industrial machines clean. It allows the mechanized parts of the machines to run smoothly for a longer period of time. Cleaning enhances the operation life of the machines. The initial cleaning makes the inspection process easy. It allows the operators to detect problems. In many cases, the operators use methods like taking before and after photos or videos of manufacturing units to perform e?ective root cause analysis in the industry. Eliminating the causes of Problem Through inspection, we sort out all the industrial defects which cause the contamination. These defects include broken machine parts, poor wiring, non-lubricated gear, etc, which can lead to operational failure. Eliminating such defects is very important for the industry. The industries follow step-by-step methods to remove these defects. First, after detecting the cause of problems            4.9  Find network content

3.  Find network content... through root cause analysis, the industries command the operators to remove the contamination safely through proper methods.   Login Find network content for social and more... Join Klusster Keeping Records of Activities The operators are also trained to keep track of all the activities conducted in an industry. Check sheets are used to record the data of di?erent activities performed in the industry. Keeping data allows the industry to develop standards for maintenance. The data collected in these check sheets assist the operators to improve the SOPs of the particular manufacturing industry. It also helps the new workers to gain knowledge faster and learn all the maintenance techniques needed to become an expert. Monitoring and Visual Maintenance Keeping an eye over the activities is crucial in a manufacturing industry. Regular monitoring lowers the rate of failures and promotes daily maintenance of machines and equipment. It improves the industrial standards and boosts the productivity of an industrial ?rm. Visual maintenance elements are used in manufacturing plants to make things easy and convenient. Di?erent symbols and colors are used in industries to represent di?erent equipment, machines, stocks, etc. Visual parameters are very helpful for non-native workers who don't understand the local language. Focusing on improving skills The implementation of autonomous maintenance should strive for consistent improvements. Workers who are already trained should focus on learning new ideas and skills. It leads to manpower productivity improvement and enhances the overall growth of an industry. It helps industries sustain their productivity and aims to develop modern methods to increase pro?ts in the future. The mindset also helps the operators to evolve with time and provide quality services to the industry. Key Advantages of AM in Industries Autonomous maintenance provides multiple bene?ts to the industry. Mentioned below are key pointers to understand the importance of AM in industries: Improve safety and prevent industrial hazards. Proper maintenance of equipment through cleaning, analyzing, lubricating, and maintenance. Identifying the defects ?rsthand and resolving them in real-time. It reduces the overall cost of the industry. Promotes a collaborative environment within the industry. Make manufacturing e?ective and convenient. Manufacturing is a complex process, and the role of autonomous maintenance is very crucial to simplify the processes through modern techniques. Faber In?nite International Consulting Company is one of the best global consulting companies to manage manufacturing ?rms through modern methods, training, and ideas. Tags AUTONOMOUS MAINTENANCE (AM) / MANPOWER PRODUCTIVITY IMPROVEMENT / FABER INFINITE INTERNATIONAL CONSULTING COMPANY            4.9  Find network content

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