Presentation Transcript

1. List of Content Vision Company presentations Crane regulations Project organization Project execution Reference projects Success Criteria
2. Vision To establish an Alliance as a leader in smart, customized and cost reducing solutions for safely installation of offshore cranes well within industry risk acceptance criteria (ALARP)
3. IKM Kran og Løfteteknikk AS IKM Kran og Løfteteknikk was founded 2001 by a group of highly specialized, experienced technicians from BjørgeKran og Løfteteknikk Our core business is: Related to all types of Offshore Cranes/lifting appliances, loose lifting equipment, lifeboats and mob-boats Appurtenant fabrication and installation of structures & piping Accompanying project management, engineering and work preparation Rental of equipment Per 2013 about 70 employees, turnover about 150 MNOK, and preparing for considerable growth.
4. IKM Kran og Løfteteknikk AS Products & Services CRANE, maintenance, modification, refurbishment and certification of all types of offshore cranes/lifting appliances. LOOSE LIFTING EQUIPMENT, certification, maintenance, sale and rental of all kinds of loose lifting equipment. LIFEBOAT & MOBBOAT, maintenance, modification and upgrading of all types of lifeboats/mob-boats. MECHANICAL WORKSHOP, own workshop rigged for crane upgrades, mechanical/hydraulic work, together with fabrication and installation of structures & piping. PROJECT MANAGEMENT and ENGINEERING, crane technical expert competence, personnel with experience from crane manufacturers and the service industry HIRING OUT, a wide range of equipment (including lifting equipment)
5. IKM Kran og Løfteteknikk AS Facilities Office/workshops/storage in Tankbåtvegen 1, Tananger. Approx. 500m2 offices, 3.000m2 outdoor area. Approx. 2.500m2, workshops, storage. Horizontal test bench with pull force 200 tons, on actual working length 13,5 m. Break load tests can be done in full length up to 160 tons.
6. Ambio Tech Team Ambio Tech Team was founded December 2011 by a group of highly specialized, experienced petroleum industry engineers Our core business is in the structure calculations and design, including offshore survey, studies, detail engineering, fabrication follow up and installation supervision Our personnel has successfully managed more than 30 crane replacement projects since 1999
7. Ambio Tech Team Products and Services: Studies & front end services Structure analyses Lifting calculations including sea fastening 3D modeling Detail engineering Fabrication follow up Installation supervision Subsea operations Personnel hire within above engineering disciplines
8. Analyses Gap analyses Capacity and fatigue analyses In-house developed software for the analyses of the breakdown sequence Nonlinear analyses of pedestal flanges including contact problems and pre-stressed bolts Extended life / Proprietary program for calculation of consumed life based on the data log Evaluation of inspection in combination with crack growth analysis ("reset life") Analyses of lifting operations Analyses of falling loads (Dropped object protect.) Ambio Tech Team
9. Rules and regulations DNV 2.7-1: Offshore containers including lifting arrangements with MGW ≤ 25 tons DNV 2.7-3: Portable offshore units including lifting arrangements with MGW ≤ 100 tons DNV VMO Standard: Marine operations according to DNV-OS-H101, H102, and H201 to H206 DNV 2.22: Lifting appliances and cranes onboard ships and offshore installations NORSOK R-002: Lifting appliances and accessories for the petroleum industry Maskindirektivet
10. Typical project organization Project Management HSE&Q Project Control Dokument Control Engineering Fabrication Modification Installation
11. Project execution HSE&Q activities Follow up Dim. control FAT MRB evaluation Packing for offshore Transport HSE&Q activities FSJA/SJA Supervision Optimizing Report Onshore support Workshop/tool container Offshore survey SOW/procedure Design basis 3D model Sketches Bulk MTO CTR Principal works schedule Evaluation Punch list Debrief MC/Testing Commissioning Demobilization Administration Design basis Offshore survey Fabrication Drawing MTO Installation procedure Work packages Design review Procurement HAZID/HAZOP DNV follow up MRB As Built Detail Planning Test and Inspection plan. HSE&Q activities
12. Ekofisk Vallhall DP & Ula OsebergA and B Kranalliansensuccess factors Extended experiences in crane replacements Focus on safety in all phases More efficient replacement methods Accomplished procedures / design review Close collaboration between engineering and executing personnel GFC, crane 4 Kranalliansen personnel have successfully managed more than 30 crane replacement projects (Statfjord A,B & C, Gullfaks A,B & C, Oseberg A &B, Valhall DP & Ula, Draupner , Heimdal, Snorre A) Typical project values in the range of 5-15 MNOK.
13. Oseberg A – M04 Crane Temporary foundation for Mobil crane Temporary skid beams Dropt object protection «Temporary boom rest» Removal of existing Crane New boom rest Modification of existing boom rest Preparation for installation of new Crane Including the following phases: Conceptual Detail Engineering Procurement Fabrication follow-up Installation Commissioning Demobilization Project finalisation – MS 14 release penalties
14. Oseberg B - M60 Crane Temporary foundation for Mobil crane «Temporary boom rest» included extension adapter Removal of existing Crane Modification of existing boom rest Preparation for installation of new Crane Including the following phases: Conceptual Detail Engineering Procurement Fabrication follow-up Installation Commissioning Demobilization Project finalisation – MS 14 release penalties
15. BP Norge, Ula BOP Cranes Modification/Overhaul 2 each Tri Ocean Hydraulic BOP Handling Crane Capacity 2 x 25 ton. Built 1984, Weight approx. 17 ton, l=13m, b=2,5m, h=2m “Before overhaul” “After modification/overhaul” Total overhaul/makeover & modification of the 2 each bridge cranes Length of life after overhaul/ modification to be 20 years Modifications of cranes control system from hydraulic to PLC/radio controls Upgrading of documentation package/ user manual/routines for maintenance FAT in workshop, offshore installation, testing and commissioning
16. BP Norge, PCP Crane Upgrade (CR-351) Aker Electric/Hydraulic Crane Capacity/Type: 50/15. Built 1980 Total overhaul/makeover & modification of the crane to achieve use 12 more years. New personnel access to crane to current rules & regulations. Design & installation of new safety system, (weight in hook, sector control, wind, etc.). Overhaul of all hydraulic motors, inst. of double brake system, mod. of MOPS & AOPS. 48mnd PM, exchange all wires including sheaves and Collapse Sequence Analysis. Design, fabrication and installation of 9,8meter boom extension.
17. Success Criteria Project Objectives Project Execution Project Team Education Skill Experience Dedication 7/24 Localization Integrated team Communication (project, customer, installation) Site rep