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MPC Industries Process Owner Forum 1.1.3 Organizational Performance Review

March 12, 2012. MPC Industries Process Owner Forum 1.1.3 Organizational Performance Review. Company Overview. About MPC Industries Flat sheet polishing Formed Parts polishing Grinding, Sheet & Plate Backed by over 40 years experience and unique combination of resources.

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MPC Industries Process Owner Forum 1.1.3 Organizational Performance Review

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  1. March 12, 2012 MPC IndustriesProcess Owner Forum1.1.3 Organizational Performance Review

  2. Company Overview About MPC Industries • Flat sheet polishing • Formed Parts polishing • Grinding, Sheet & Plate Backed by over 40 years experience and unique combination of resources. Time proven competitive advantages, 50,000 Sq. Ft. facility in Irvine, California Strategic partner in support of customer strategic and supply chain goals.

  3. Three Departments Flat Sheet Polishing Formed Parts Sheet/Plate Grinding Polishing

  4. Customers

  5. Measuring Performance in a Fast Paced Industry

  6. 1.1.3 Organizational Performance Review ORGANIZATIONAL PERFORMANCE REVIEW Collect Data Performance Reviews Preparation Feedback 1.1.4 1.1.5 Annually prepare Strategic Plan for performance review Workgroup performance Department performance Supplier performance Company performance Compile data for each performance review Conduct senior management performance reviews and develop action plans. Yearly Quarterly Weekly with Monthly Topics Daily Senior staff review work area reviews Admin department reviews Supplier review Collect feedback and improve process Areas Addressed 1.1.3 Organizational Performance Review Process - How do senior leaders review organizational performance to assess organizational success, competitive performance, and progress relative to strategic goals and action plans? How do you translate organizational performance review findings into priorities for continuous improvement? Purpose: to ensure focus on and accountability for targeted performance improvements at all levels of the organization.

  7. Reviews throughout Fiscal Year • Yearly Strategic Review • Quarterly Management Reviews • Weekly Meetings with • Monthly Topics • 4. Daily Production Meetings

  8. Yearly Strategic Review • Meeting Leader: CEO • Focus Area • Company Strategy • 1-2 Years (Budget and Capital Planning for short term) • 2-5 years (Impacted by Current Decision making for Medium term) • 5-10 years (Conceptual, long term) • Customers • Current Customers • New Customers • New Markets • New Opportunities • Market Place • Customer Segments • Industry forces • Shifts in Market Activity • Agenda • Industry and Market place Update • MPC Sales and Marketing Update • Major Initiatives and Project Review • Workforce Development Update • Goals and Targets, Fiscal Year, Company Wide • Goals and Targets, Fiscal Year, Per Department

  9. Quarterly Management Reviews • Meeting Leader: CEO • Focus Area • Quality Management System • ISO 9000 • AS9100, Rev. C • Measures and Results • Inputs and Outputs • Strategy and Continuous Improvement • Review of Strategic Initiatives and Projects • Agenda • Measures and Results • Inputs (customer feedback, internal audit results, corrective action, etc) • Outputs (dashboards, measures and trends per department) • Business Results (SEA Quarterly Report) • Strategy and Continuous Improvement • Review of Current Strategic Activity • Industry Update • Company, Sales & Marketing Update • Continuous Improvement (Lean/Kaizen) projects • Workforce Development • Review of Quality Objectives for Appropriateness (ISO/AS) • Roundtables (opportunity to present ideas, concepts, projects, etc)

  10. Weekly Meetings with Monthly Topics • Meeting Leader: Quality Manager • Focus Area • Quality • Safety • Project Calendar Review • Sales, Customers, Marketing Update • Agenda • CEO Items • Production Report • Current (1 week) schedule review and upcoming (2-4 week) schedule outlook • Production Supervisor Report (5 M’s) • Machinery, Manpower, Materials, Methods, Measures) • Technical Services Report • Maintenance, Facilities, Machinery & Equipment Reliability & Capability • Lean Activity, Kaizen Events, Process Improvement • Front Office • HR, Administrative, Conference Rooms, Celebrations, Document Requirements, etc • Monthly Topic (Rotating Topics) • Quality System Review – 1st. Friday of the month • Safety Steering Committee – 2nd. Friday of the month • Project Calendar Review – 3rd. Friday of the month • Sales, Customers & Marketing Update – 4th Friday of the month • Quarterly Management Reviews – 5th Friday of every quarter

  11. Daily Production Meetings • Meeting Leader: Logistics/Scheduling Manager • Focus Area • Customer Demand • Production Schedule • Capacity Review • Capability Review • Agenda • Review Minutes from previous meeting • Production Report & Schedules • Current (1 week) schedule review and upcoming (2-4 week) schedule outlook • Daily work hours (8, 10 or 12 hours per day) • Saturday work (if required) • Nightshift implementation (short term strategy, used when needed) • Review of Leadman/Process Owner Meeting Minutes • Review Daily Meeting Minutes

  12. Minutes, Daily Production Meetings Meeting held on: 2/17/2012 Production Meeting Inputs/Outputs Attendees: Department: Ed LaraDirector of Quality Javier LopezProduction Manager Edgar VargasMinute Taker Production: Flat Sheet Department Presenter:Ed Lara Discussion:Have not received the expected Aleris Shipment, due to this reduction of hours for next week is scheduled (8hr shift), Additional Manpower will be transferred to formed parts: 2 Full Time employees, 2 employees for 4 hrs. Production: Grinding Department Presenter:Ed Lara Discussion:Grinding will begin the following week at 10hrs, 2 shifts. Based on metal in house the remainder of the week will be scheduled accordingly. Production: Formed Parts Department Presenter:Ed Lara Discussion:Due to the increase of Manpower being provided, by Flat Sheets, Formed Parts hours will be evaluated and determined on Monday. Maintenance Presenter:Ed Lara Discussion:No changes, all scheduled maintenance is still on for Saturday.

  13. MPC and SEA Members World Class Partnership and Collaboration

  14. Questions?

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