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USA Harness, Inc. USA-Plus™ Wiring Harness System. USA Harness, Inc. Introduction History and Capabilities Organization Participation Materials Specifications Manufacturing/Quality Procedures USA-Plus™ System/Warranty Terms Independent Testing Closing. History and Capabilities.

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usa harness inc

USA Harness, Inc.

USA-Plus™ Wiring Harness System

usa harness inc2
USA Harness, Inc.
  • Introduction
  • History and Capabilities
  • Organization Participation
  • Materials Specifications
  • Manufacturing/Quality Procedures
  • USA-Plus™ System/Warranty Terms
  • Independent Testing
  • Closing
history and capabilities
History and Capabilities
  • Began 1991
  • 80,000 sf manufacturing & warehouse space at two facilities
  • 110 employees
  • In-house tool and die-making shop
  • Custom-designed products built to order
  • Trailer harnessing – light to heavy duty
  • Loom harnessing – multi-circuit applications; engine and transmission
  • Electronic security controls
organization participation
Organization Participation
  • TTMA – Truck Trailer Manufacturers Association
  • SAE – Society of Automotive Engineers
  • WHMA – Wiring Harness Manufacturers Association
  • NATM – National Association Trailer Manufacturers
  • IACOA – Independent Armored Car Operators Association
  • TMC – Technology & Maintenance Council (ATA)
materials specifications
Materials Specifications
  • PVC Jacketed Cable

- 19 strand AWG automotive copper

- Conforms to SAE and TTMA requirements

- -40° to +160°F working temperature range

- Resists oils, acids, alkalis, sunlight, heat, weathering, abrasion

- Custom-manufactured to USAH specifications

  • Terminations

- Non-insulated brass, tin-coated stamped and formed contacts

  • Molding Compound

- Virgin PVC compounds in 60, 75, 90 and 100 durometer hardness

  • Connectors

- Metal or nylon sockets/plugs conforming to SAE J560

  • Dielectric Grease

- Corrosion preventative compound for electrical contacts installed in all female contacts

manufacturing procedures
Manufacturing Procedures
  • Termination

- Calibrated machine press crimped terminations

- Mandatory pull tests conducted to ensure correct crimp

  • Splicing

- Ultrasonic welded splices for superior conductivity and reliability

- All splices are tape wrapped to prevent short circuiting

  • Molding

- Pressure injection molded into tool steel die sets

- Cable jackets prepped with solvent for adhesion to mold compound

  • Inspection/Testing

- All parts visually and mechanically inspected to custom print

- All parts tested electronically to ensure conductivity and loading

usa plus system
USA-Plus™ System
  • Patented Connector Design (2001)
  • 10-Circuit Capability
  • Keyed Termination Orientation
  • Integral Interior O-Ring Primary Seal
  • Secondary Pin Lock
  • Virgin Vinyl Mold Compound
  • 5-Year Material/Workmanship Warranty
independent testing
Independent Testing
  • ASTM B117 Salt Spray Test (American Society for Testing & Materials)
  • Grote & Truck-Lite LED Lamps
  • Successfully Completed 500 hours of Continuous Operation
  • SAE J560 for Sockets & Plugs Requires 168 hours – USA-Plus™ nearly 3X!!
usa plus premium harness system
USA-Plus™ Premium Harness System
  • Seeking ISO 9001:2000 certification
  • Leading the way in HD trailer industry for custom harnessing
  • Thank You for viewing this presentation!!
  • Any Questions?? See Contact Us page.