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Standard PIG. Objectives:. Illustrate the importance of correctly documenting Standardized Work Instructions in clear, concise terms that are easy to read, understand, and teach to others

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standard pig

Standard PIG

03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 1

objectives
Objectives:
  • Illustrate the importance of correctly documenting Standardized Work Instructions in clear, concise terms that are easy to read, understand, and teach to others
  • Demonstrate the importance of performing work specifically as outlined by the Standardized Work Instructions

03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 2

exercise standard pig
EXERCISE - STANDARD PIG !
  • Take blank sheet of paper.
  • Draw a pig.
  • Name your pig.
  • Post your pig on the wall.
  • Wait for further instructions.

03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 3

standard pig exercise
Standard Pig Exercise
  • Utilizing handout #1, draw another pig.
  • Use the visual aids provided in handout #’s 2 & 3.
  • Follow the sequence of operations provided in handout #4.
  • Name your new pig.
  • Post your new pig on the wall immediately below your original pig.
  • Wait for further instructions

03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 4

exercise standard pig1
EXERCISE - STANDARD PIG !
  • We’ve drawn a standard pig.
  • We’ve named your pigs!
  • We’ve posted the pigs on the wall.
  • Now, list some advantages of Standardizing.

03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 5

advantages of standardized work
Advantages of Standardized Work
  • The basis for continual improvement.
  • A powerful tool for eliminating waste.
  • A method of building-in quality.
  • Simple, clear & visual documents showing a Standard method of doing a job.
  • Results are consistent.
  • Live and continuously updated documentation, owned by the team.
  • Ensures correct use of tools and machines.
  • Shows safe work, based on human movements.

03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 6

handout 1 of 4

Area-1

Area-2

Area-3

Area-4

Area-5

Area-6

Area-7

Area-8

Area-9

Handout 1 of 4

03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 7

handout 2 of 4
Handout 2 of 4

Upward Arc

Downward Arc

Rightward Arc

Letter “M”

Spiral

Letter “W”

03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 8

handout 3 of 4

Area-1

Area-2

Area-3

Area-4

Area-5

Area-6

Area-7

Area-8

Area-9

Handout 3 of 4

03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 9

handout 4 of 4
Handout 4 of 4

03/29/10 S:/Lean Supply Chain/STD Pig-St Luke's-10_1216.ppt 10