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We at DIGGER DOWNHOLE TOOLS is an engineering solution provider for Oil, Natural Gas & Water Well projects by designing, manufacturing, Supplying for Casing & Cementing Accessories (Casing Centralizer, Cement Float Equipment, Casing Cementing Plugs, Bridge Plugs & Cement Retainers along with their related tools, Liner Hanger System V3 rating) Made in INDIA. <br>We would like to associate with your known organization for supplying the quality solution with competitive price and delivery time for the tools, we are manufacturing. Moreover, we have in-house testing facilities for the Centralizer placement, Stop Collars Testing along with performance testing of Floating equipment through flow loop - HPHT conditions. Our Capabilities for supplying the Casing & Cementing equipment are as follows; <br>uf0fctBow Spring, Rigid & Hydroformed - Casing Centralizers and Stop Collars (4-1/2" - 20")<br>uf0fctCement Floating Equipment with Single & Double Valve configurations (4-1/2" - 20")<br>uf0fctStab In Type Float Shoe & Float Collars with Stinger & O-ring Kit <br>uf0fctReamer Shoe (with Aluminum & Phenolic Bullet Nose, Eccentric & Polymer Nose & Blade Set Types) <br>uf0fctLanding Collars, Liner Wiper Plugs & Drill Pipe Darts<br>uf0fctBridge Plugs & Cement Retainers with complete accessories <br>uf0fctLiner Hanger System & Accessories <br>uf0fctCasing Cementing Plugs (Top, Bottom & Combination types) (4-1/2" - 20")<br>uf0fctOilfield Lubricants u2013 Casing Thread Compound & Sealants
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DIGGER DOWNHOLE TOOLS PRIVATE LIMITED AN OVERVIEW www.diggerdownholetools.com
Vision & Mission Vision To be the best-in-class global manufacturer of Casing, Cementing Accessories for Oil & Gas Industry. Mission To develop and market, innovative, exceptional performance of our quality products. Continuous improvement for attaining sustainable growth through regular feedback. www.diggerdownholetools.com
System Certifications OHSAS 18001 ISO 14001 ISO 9001 www.diggerdownholetools.com
Product Certifications ISO 11060 – Accessories Manufacturing ISO 10427-3 – Float Equipment Test ISO 10427-1 – Bow Spring Centralizers www.diggerdownholetools.com
Current Production Capacity Product Particulars No. of Items currently manufacturing Manufacturing 270 nos. /shift / day. Bow type Spring Centralizers No. of Working hours 8 hours Working No. of Shifts** 1 no. Capacity Utilization 40% Manufacturing 115 nos. / Shift / day Rigid Solid Body Centralizers / Standoff Steel Centralizers “DIG-LIZER” No. of Working hours 8 hours Working No. of Shifts** 1 no. Capacity Utilization 60% **Nos. of working Shift can increase upto 3 nos. (24 hours) www.diggerdownholetools.com
Current Production Capacity Product Particulars No. of Items currently manufacturing Manufacturing 600 nos. /shift / day. Stop Rings hinge type No. of Working hours 8 hours Working No. of Shifts** 1 no. Capacity Utilization 30% Manufacturing 450 nos. / Shift / day No. of Working hours 8 hours Stop Rings Set Screw Slip On type Working No. of Shifts** 1 no. Capacity Utilization 50% **Nos. of working Shift can increase upto 3 nos. (24 hours) www.diggerdownholetools.com
Current Production Capacity Product Particulars No. of Items currently manufacturing Manufacturing with threading 18 nos. /shift / day. (400 Nos. of Connections / Month) Float Shoe & NR type Float Collars (Threading)* No. of Working hours 16 hours Working No. of Shifts** 2 no. Capacity Utilization Manufacturing 70% 20 nos. / Shift / day No. of Working hours 8 hours NR Cementing Plugs (Rubberizing molding outsource) Working No. of Shifts** 1 no. Capacity Utilization 50% *Only API Threads and K-55, L-80, P-110 material Grades (Stock & Inventory available) www.diggerdownholetools.com
Current Production Capacity Product Particulars No. of Items currently manufacturing Manufacturing with threading 15 nos. /shift / day. Bridge Plugs & Cement Retainers (Cast Iron Types) No. of Working hours 8 hours Working No. of Shifts** 1 no. Capacity Utilization 60% Manufacturing 15 nos. / Shift / day No. of Working hours 8 hours Landing Collars and Wiper Plugs * Working No. of Shifts** 1 no. Capacity Utilization 50% *Only API Threads and K-55, L-80, P-110 material Grades (Stock & Inventory available) **Nos. of working Shift can increase upto 3 Nos. (24 hours) www.diggerdownholetools.com
Manufacturing Facility - Threading API THREADS STANDARD THREADS OUT SOURCED THREADS 1.Acme 1.Vam 1. EUE 5. As per customers requirement 7.RTJ 2.BTC 5. Special. Buttress 2.Stub Acme 2.Tenaris 6.IF 3.STC 4. Premium threads 3. Fox thread 4. Square 3.National 5.NUE 4.LTC Outsource Activities / Processes Powder Coating NDT Calibration Heat Treatment Elastomers / Rubber Elements www.diggerdownholetools.com
Quality Assurance & Quality Control Entire Manufacturing Process is guided by Quality Assurance Manual with Standard Operating Procedures Processes are well controlled and documented The required inspection and test facilities are installed in house www.diggerdownholetools.com
Quality Assurance & Quality Control DIGGER manufacturing facility is accredited with Quality / Industry certifications. All procedures are well documented with strict control mechanisms , complete traceability and Quality Management System in place as per Latest edition of ISO & API Q1 requirements. The following are highlights of our QMS: Incoming raw material inspection , In-process inspection Heat treatment where applicable Thread inspection MPI , Load test, Ultrasonic inspection, if applicable Starting, Running and Restoring Force Hydro static pressure testing, if applicable Drift Test, If applicable Final/pre-despatch inspection. www.diggerdownholetools.com
1. Floating Equipment Product Range :- 2. Cementing Plugs 3. Casing Centralizers 4. Cast Iron BP & CR 5. Liner Hanger System www.diggerdownholetools.com
1. Floating Equipment Technical properties High resistance to erosion and wear PDC drillable - all inside parts are made from non-ferrous drillable materials. Ultra deep wells, high pressure and high temperature wells Suitable for Category III C Variants Available size range - from 4-1/2 inch to 30 inch Any type of API Material grades and thread types Custom material grades and sizes upon request www.diggerdownholetools.com
1. Floating Equipment Standard Equipment: Cement & Aluminum Nose Additional equipment variants: Aluminum bullet nose Aluminum spade nose Aluminum / Polymer eccentric nose Aluminum eccentric free-rotating nose Additional options: Side cementing ports Cementing upward jets www.diggerdownholetools.com
2. Cementing Plugs Digger provides Cementing Plugs (Top & Bottom), which are manufactured from NBR / HNBR rubber that is fused upon a composite or Aluminum core. These plugs are completely PDC drillable. Operating range of temperature with Aluminum core is up to 200 ~275 Deg F. Available Sizes from 4-1/2” ~ 20” Can be Customized as per Well Conditions www.diggerdownholetools.com
3. Casing Centralizers Digger provides various type of casing centralizers, which are designed and manufactured as per API Spec 10D. We provide both spring and rigid centralizers regarding the well path requirement. The size is available from 2-7/8″ tubing diameter to 30″ casing diameter. Standard Straight Bow Spring & Single Piece Centralizer Rigid Bow Centralizer Aluminium / Zinc Solid Body Spiralizers Heavy Duty Rigid Spiral (Standoff) Stop Collars www.diggerdownholetools.com
3. DIG-LIZER – Steel Centralizers “DIG-LIZER” brand – Hydrodynamic Slip On Steel Rigid Stamped Centralizers Digger Offer wide range of rigid Centralizers to suits all well conditions. All rigid centralizers are tested in accordance to API 10TR5. This unique Centralizer is designed to centralizer casing in Vertical, Deviated & Horizontal wells. This Centralizer design provides a bearing surface for lower drag force which requires less rotational torque than conventional centralizers. Robust design – combined with modern manufacturing methods. Highest Standoff enhance operational efficiency and cement distribution DIG-LIZER, this Centralizer has ZERO starting and running force while running in hole Available Sizes range from 5” to 20” www.diggerdownholetools.com
4. Bridge Plugs & Cement Retainers Digger Wire-line / Mechanical Set Bridge Plugs and Cement Retainers are compact and designed for easy drill out in composite & Casted materials. The one piece packing element and metal back up rings combine for a superior seal. Set Securely in most harden casing. Can be easily converted to Mechanical Cement Retainers, Wireline or Mechanical Set Bridge Plugs They are available from 4-1/2″ to 20″ casing sizes. Different elastomers are available for higher temperatures Drillable, cast iron construction Wire-line or hydraulically or Mechanical Set Locking mechanism for ease in drilling multiple plugs www.diggerdownholetools.com
5. Liner Hanger System Liner hanger is used to hang a liner in the well. It is set by either mechanically or hydraulically with Rotating & Non-Rotating Features with all the Hydraulic Hydraulic Liner Hangers Liner Hangers Mechanical Mechanical Liner Hangers Liner Hangers running tools and accessories. Pressure Capacities Flow Rate Bearing Ratings Sizes Mechanical Set Single Cone Non Rotating Liner Hanger Hydraulic Set Non Rotating Liner Hanger 5000- 10,000 psi dependi ng upon the size Mechanical Set Single Cone Rotating Liner Hanger Hydraulic Set Rotating Liner Hanger 115,000 - 230,000 lbs. 4-1/2” to 9-5/8” Up to 15 bpm Hydraulic Set Liner Hanger Integrated Packer Mechanical Liner Hanger Integrated Packer www.diggerdownholetools.com
5. Liner Hanger and Accessories HYD. RELEASE RUNNING TOOL www.diggerdownholetools.com RETV. PACK-OFF BUSHING HYD. ROTATING LH MEC. NON ROTATING LH MEC. RUNNING TOOL PLUG SYSTEMS
METALLURGY SELECTION CHART MATERIAL SELECTION Spring Steel EN45-A, C-80 AISI 4140 L-80 ALLOY STEEL MANDREL LOW H2S ENVIRONMENT 9 Cr. 1 Moly ALLOY STEEL MANDREL MEDIUM H2S ENVIRONMENT AISI 4140 P-110 ALLOY STEEL MANDREL STANDARD APPLICATION 13 Cr. L-80 ALLOY STEEL MANDREL HIGH H2S / WET GAS DUPLEX, SUPER CHROME & CRA Material can also be provided as per Customer Request www.diggerdownholetools.com
Health, Safety and Environment Our HSE vision is Zero Tolerance on HSE Policies HSE Strategy Conducting business that protects public and occupational health, environment and employee safety. Striving to eliminate all accidents and environmental incidents. Making HSE considerations a priority in manufacturing Complying with all HSE laws and regulations. Encouraging constructive communication about managing HSE issues among all employees, and associate vendors. www.diggerdownholetools.com
Gallery of the products Located in Binola Industrial Area, NH-48, Delhi Jaipur Highway, Gurugram, Haryana, INDIA www.diggerdownholetools.com
Gallery of the products www.diggerdownholetools.com
Gallery of the products www.diggerdownholetools.com
Let us strengthen our relationship www.diggerdownholetools.com