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Most Frequently Cited Serious Violations

This report highlights the most frequently cited serious violations in general industry in 2016, focusing on hazard communication, machine guards, lockout/tagout procedures, powered industrial trucks, respiratory protection, walking/working surfaces, exits, and personal protective equipment.

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Most Frequently Cited Serious Violations

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  1. Most Frequently Cited Serious Violations GENERAL INDUSTRY FY 2016 OSHA Federal Standards October 1, 2015 – September 30, 2016

  2. Most Frequently Cited Serious Violations in General Industry 2016 Hazard Communication – Written Program Machine Guards – General Hazard Communication – Information and Training Overall 1910 MFC Lockout/Tagout – Developed Procedures Powered Industrial Trucks – Competency Training 29 CFR 1910 Subparts Respirators – Medical Evaluations Machine Guards – Point of Operations Respirators – Employer establishing a written respirator program Eye & Body flushing facilities Hazardous Communication – Maintain copies of SDS’s

  3. Walking/Working Surfaces [1910.21 – .30] Open-sided Floors SUBPART D Housekeeping Wet Floors Posted Floor-load Rating Aisles and Passageways Clear & Unobstructed

  4. Means of Egress [1910.33 – .39] Exit Routes Free & Unobstructed SUBPART E Exit Marking Exit Route Unlocked Exits Route Signs Exit – Minimum 28 inches wide

  5. Powered Platforms, Aerial Lifts, and Vehicle-Mounted Work Platforms [1910.66 – .68] Body Belt & Lanyard When Working from Aerial Lift SUBPART F Trained Aerial Lift Operators Secure Work Position for Employees in Aerial Lift Personnel carriers, shall have platform upper and lower controls Electrical test in accordance with ANSI A92.2 – 1969 section 5

  6. Occupational Health and Environmental Control [1910.94 – .98] Hearing Conservation Program SUBPART G Monitoring Program Training Program Audiometric Testing Program Annual Audiogram

  7. Hazardous Materials [1910.101 – .126] Compressed Gases – Handling Storage and Use SUBPART H Spray Booth – Air Velocity Spray Booth – Clear space on all sides Spray Area – Cleaning with non-sparking tools Class I Liquid – Precautions taken to prevent ignition

  8. Personal Protective Equipment [1910.132 – .138] Respirators – Medical Evaluation SUBPART I Respirators – Written Program PPE – Employer assessing the workplace for hazards PPE – Provided used and maintained in sanitary and reliable condition Eye & Face Protection – Employer ensuring that employees use protection

  9. General Environment Controls [1910.141 – .147] Lockout/Tagout – Developed Procedures SUBPART J Lockout/Tagout – Program Lockout/Tagout – Periodic Inspections Lockout/Tagout – General Training Lockout/Tagout – Authorized employees shall receive training

  10. Medical & First Aid [1910.151 –.152] Eye & Body Flushing Facilities SUBPART K First Aid training/supplies Medical Personnel Advice/Consultation

  11. Fire Protection [1910.155 – .165] Extinguishers – Provided & Accessible SUBPART L Extinguishers – Training Program Extinguishers – Visual Monthly Inspections Extinguishers – Annual Maintenance Checks Extinguishers – Initial & annual training

  12. Compressed Gas & Compressed Air Equipment [1910.166 – .169] Pressure gauge with spring loaded safety valve SUBPART M Safety valve tests New air receivers installed in accordance with AMSE 1968 ed

  13. Materials Handling & Storage [1910.176 – .184] Powered Industrial Trucks – Competency Training SUBPART N Powered Industrial Trucks – Refresher Training in Relevant Topics Powered Industrial Trucks – Certification of Training Powered Industrial Trucks – Safe Operating Condition Material Handling – Storage of material shall not create a hazard

  14. Machinery & Machine Guarding [1910.211 – .219] Machine Guards – General SUBPART O Machine Guards – Point of Operation Grinders – Tongue Guards Grinders – Work Rests Power Transmission Apparatus – Pulleys

  15. Hand and Portable Powered Tools and Other Hand-Held Equipment[1910.241 – .244] Compressed Air for Cleaning SUBPART P Portable Abrasive Wheels – General Guarding Condition of Tools and Equipment Vertical Portable Grinders – Guarding Portable Powered Hand Tools – Raised Loads Shall be Cribbed, Blocked or Secured

  16. Welding, Cutting, & Brazing [1910.251 – .255] Gas Welding & Cutting – Cylinder Separation SUBPART Q General Welding Requirements – Arc Ray Protection Gas Welding & Cutting – Cylinder Storage Gas Welding & Cutting – Cylinder Constructed and Maintained Gas Welding & Cutting – Cylinder Valve Closure

  17. Special Industries [1910.261 – .272] Logging – Employees & Supervisors Receive First aid & CPR Training SUBPART R Grain Handling - Housekeeping Sawmills – Elevated walkways provided with guard rails Grain Handling – Lockout Grain Handling – Hot Work Permit

  18. Electrical [1910.301 – .399] Proper Installation & Use of Equipment SUBPART S Flexible Cords Used as Fixed Wiring Grounding Permanent and Effective Flexible Cord Strain Relief Pull/junction Box Covers

  19. Commercial Diving Operations [1910.401 – .440] Safe Practice Manual – Shall be made available at Dive Location SUBPART T Qualifications – Dive Team Members shall have training or experience Qualifications – Dive Team Members Trained in CPR & First Aid Procedures During Dive – Designed Person in Charge shall have Experience & Training Pre-Dive Procedures – First Aid Book & Resuscitator made available at Dive Location

  20. Toxic and Hazardous Substance [1910.1000 – .1450] Written Program SUBPART Z Information and Training SDSs Readily Accessible SDSs for Each Chemical Hazard Communication – Detailed Training

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