Automated Assembly Lines Assembly Lines

1. About Us Products Manufactured Conveyors Automated Assembly Lines Assembly Lines Solar Industry Machines Rubber Seal and Rubber Industry Machines Pick and Place Systems Robot Application Liquid / Grease Dispensing and Other Systems Test / Inspection Systems Vision Inspection Please select the category / Press “Enter” to continue

2. About Us • Company promoted by engineers with a vision of providing the Indian Industry with high Quality & Technology Automation systems • Many automated systems working satisfactorily with different customers • Having MNCs and renowned Indian Business Groups as customers • Doing an annual turnover of 40 Million INR. Growing at a speed of around 40% annually • Facility with a covered area of 6,000 square feet and located in Bangalore, on the Bangalore – Hosur Highway and well connected by road

3. About Us • Designing of Machines / Systems done using the latest 3D Modeling Software's • Believes in Customer delight • Designing of equipments done by experienced engineers • Comprehensive knowledge in designing and manufacturing systems using Pneumatics, Hydraulics, PLCs, HMIs, SCADA, Vision Systems and Robots • Experienced in providing equipments for Auto Components Industry, Automobile Industry, Rubber Industry, Plastic Moulding Industry and Solar Industry

4. Products Manufactured • Industrial Automation Systems • Assembly Lines (Automated / Semi Automated / Manual Lines) • Conveyors (Automated Conveying Systems / Belt and Roller Conveyors) • Pick and Place Systems • Robot Applications • Material Handling Systems • Testing / Inspection Systems • Camera Vision Applications • Rubber Industry Machines • Solar Industry Machines • Riveting Machines • Stacking / Pressing Machines • Greasing Applications

5. Assembly Lines We offer a wide range of Assembly Line Solutions from Individual Manual Assembly Station to Fully Automatic Assembly Line with Conveyors. Lines are custom designed to assemble a complete product with automatic / semi automatic loading and unloading. The lines are ergonomically designed with proper balancing. Pick Light / Bin System and Production Monitoring system are also available as standard option.

6. Assembly Lines • Products Offered: • Complete Assembly Line • Automated Assembly Line • Manual Assembly Station / Line • Stations with Kanban Feeding • Pick Light / Bin System • Production Monitoring System • Material Handling Systems • Industries Served: • Auto Components Industry • Electronic Industry • Solar Panel Manufacturing • Rubber Components Manufacturing • Car Seat Belt Manufacturing • Car Air Bag Manufacturing • General Assembly * Please contact us for more details on the interested product

7. Cluster Assembly Line Assembly Line

8. Belt Retractor Assembly Line Close Up View

9. Brake Chamber Assembly Line Close Up View

10. Pick and Place Systems and Robot Application • Pick and Place Systems are specially designed for handling any kind of components either soft or hard at higher level accuracy and performance. These systems can be integrated to the existing machines for automatic loading and unloading of the parts. Based on the application, Robots or Gantry Pick and Place can be selected for the optimum performance. • Typical Applications are: • Unloading from the existing processing machines • Component Pick and Place onto Trays • Staking of components in predefined orientation • CNC machine auto loading and unloading

11. Robot Unloading System Close Up View

12. Pick and Place System Close Up View

13. Automatic Unloading System Close Up View

14. CNC Machine Unloading System

15. Testing, Inspection and Camera Vision Applications We provide complete solutions for your inspection or testing requirements with high reliability & accuracy. We take extreme care to use elements which are much suited for performing the required functions. Our systems use a PC or a Touch Screen HMI to interact with the user. The systems can also be integrated with existing information network. These systems can eliminate Human error in Visual Inspection / Testing and improve productivity. Data Acquisition options helps in analyzing the process and to prove further.

16. Testing, Inspection and Camera Vision Applications Camera Vision Applications: Testing Applications / Parameters: • Component Visual Defects • Dimensional Variation in the Part • Missing parts in the Assembly • Component Orientation • Product Color Identification • Component Type Sorting • Character / Barcode Checking on the Printed Product • Product mix-up • Resistance Checking • Crack Checking • Dry Leakage • Wet Leakage • Performance • Endurance • Online / Off line Check • Force / Load • Linear Distance • Angle • Torque • Pressure • Vacuum • Current • Voltage • Velocity • Flow • Time

17. Camera Vision Inspection Systems

18. Multi Direction Load Testing Systems

19. Seat Endurance Testing Systems

20. Performance and Leak Testing Systems

21. Conveyors We are specialized in design, manufacture and install the following types of conveyors. • Pallet Conveying System • Roller Conveyors • Simple Belt Conveyors • Assembly Conveyors • Inspection Conveyors with Measurement or Vision Camera • Chain Conveyors • Vibratory Spiral Conveyors • Hopper Conveyors

22. Pallet Conveyor with Air Chiller

23. Belt Conveyor Systems

24. Roller, Vibrator and Hopper Conveyor Systems

25. Roller, Flat Belt and Rope Conveyors

26. Solar Industry Machines We have exclusive range of products designed specially for Solar Industry. The Products range covers right from the Solar Cell handling to complete Panel Handling. The systems are listed below. • Solar Cell Pick and Place • Solar Cell Camera Inspection Line • Automatic / Semi Auto Tabbing System • Automatic Stringing Line • Solar Panel Framing Machine • Solar Panel Conveyors • Robot Trimming and Panel Handling Line • Infra Red Checking Table • Height Adjustable Soldering Tables • Flux / Chemical Dispensing

27. Fully Automatic Tabbing and Stringing Line

28. Semi Automatic Tabbing Station

29. Height Adjustable Soldering and Inspection Table

30. Infra Red (IR) Scanning Table

31. Panel Trimming and Inspection Line

32. Rubber Industry Machines • Seal and Spring Assembly Line • Seal / Rubber Part Inspection Line • Seal / Rubber Testing Machines • Greasing and Checking System • Trimming Machines • Spiral Cooling Conveyor for Hot Blanks • Hot Rubber Conveying Systems • Chemical / Bonding Application • Temperature Control Chambers

33. Automatic Rubber Seal Inspection, Springing, Greasing and Assembly System

34. Vibro Spiral Conveyor with Air Chiller and Blank Transfer Conveyors

35. Trimming Systems, Bonding Application and TCU

36. Liquid Dispensing and Other Machines We can provide solutions for your specialised applications. Some of the processes where we have the experience to provide solutions are • Ultrasonic Cleaning • Hydro Pneumatic Pressing • Hydraulic Rolling Machines • Riveting • Staking • Greasing / Glue Application • Chemical Spraying • Measuring • Welding • Feeding • Laser Marking • Pad Printing • Cutting • Automated Counting

37. Liquid Dispensing and Greasing Systems

38. Hydraulic Systems – Stacking, Rolling and Pressing Machines

39. Riveting Systems

40. Ultrasonic Cleaning Systems and Pad Printing Machines

41. Contact Us Flexi Manufacturing Solutions Private Limited 174, Bommasandra Industrial Area, Hosur Main Road, Bangalore – 560 099 Tel: +91 80 2783 5800 Website: www.flexisolutions.co.in Email: marketing@flexisolutions.co.in Mr. Kathirvel R Managing Director Mobile: +91 90080 29740 Email: kathir@flexisolutions.co.in Mr. Ganesh Kumar K Director - Marketing Mobile: +91 90080 29741 Email: ganesh@flexisolutions.co.in