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Flameproof Repairs Maintenance and Standards

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Flameproof Repairs Maintenance and Standards - PowerPoint PPT Presentation


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Flameproof Repairs Maintenance and Standards. Training and competence. We’ve all seen this…. Is it safe? I don’t know! Not legal! Flange thickness Depth of thread Flame path length Free internal volume Pressure piling. Question is……….. Will it get fixed, and when?.

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Presentation Transcript
slide1

Flameproof

Repairs

Maintenance

and Standards

slide2

Training and competence

  • We’ve all seen this….
  • Is it safe?
    • I don’t know! Not legal!
    • Flange thickness
    • Depth of thread
    • Flame path length
    • Free internal volume
    • Pressure piling
slide6

In my opinion, not many, but why not?

  • Production pressure, bonus, knowledge
  • Does that CH4 monitor ensure safety?
  • Lets look at the knowledge factor
slide7

Available training

    • Plenty to choose from, good and bad
    • How do you choose?
    • How long does it take?
    • What does it cost?
    • How long is it valid?
    • What value does the trainee put on it?
    • How long is the training remembered?
    • What is the value to the employer?
    • What about SANS 10086-2?
slide8

Competency

    • Competency is not the same is training
    • Training without experience does not result in competency
    • Experience without training does not result in competence
    • In the workplace, peer and production pressures will normally take precedence over formal training (on the job training)
  • The DRC experience…..
slide9

Can we change things?

    • Culture change required – takes time!
  • YOU – the end user hold all the aces!
  • Downstream – actively support your ethics
  • Upstream – Demand that your suppliers do the right thing. Audit them yourselves. Set your own standards! It’s competitive out there!
slide10

Resistance to Change

    • ADKAR – A 5 step model
  • AWARENESS
  • DESIRE
  • KNOWLEDGE
  • ABILITY
  • REINFORCEMENT
slide11

You rely on certificates……..

  • But you don’t read them!
slide12

Almost all of you will have this report

  • Estimated 500+ issued to industry!
  • So what about special conditions of use?
  • What about the “U” suffix?
slide13

Lets look at “the System”

ILAC

  • Global

SANAS

  • National - STC

CB’s & TL’s

  • National
slide14

Lets look at “the System” cont…….

Mnfr

  • Needs Mnfr Licence

Repairer

  • May need a licence

Pirate

  • Use at own risk!
slide15

So, how can we improve things?

  • Take ownership of your FLP products, relying solely on the certificate is not always good enough.
  • Employ or train an expert – give that position the authority to keep order, develop in implement policies and procedures
slide16

Audit your choice of CB and TL

  • Audit your suppliers, whether manufacturers, repairers, or suppliers
  • Audit your own operations!
  • COMPLAIN! about sub standard service
slide17

Finally, when everything is in place,

  • ENFORCE your plan, your policy, and your procedures.
  • It can be done – If you plan ahead
slide18

Thank You

www.flp.co.za