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Cosmotherm – the Ideal Solvent Toolbox?. Is this our future?. Why is there a need for a “solvent toolbox”?. Reactions depend on solvents Drug substance production and properties are closely related to solvents - choosing solvents for crystallization
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Is this our future? Presentation Name
Why is there a need for a “solvent toolbox”? • Reactions depend on solvents • Drug substance production and properties are closely related to solvents - choosing solvents for crystallization - determining relative stability in different environments (pseudo polymorphs, co-crystals) • Drug product production and properties can be closely related to compatibility with other excipients • (Polymeric) Dosage forms • Stabilizing amorphous material Presentation Name
Solvents & Reactions • In general all reactants need to be dissolved • Reaction mechanism, rate and byproduct formation may be solvent dependent Presentation Name
Solvent 1 Activation Barrier = kinetics Solvent 2 TS Distribution Coefficient = thermodynamics products reactants Presentation Name
Example: “Simple” SN2 reaction Presentation Name
What happens on a molecular level? Presentation Name
What happens in the COSMO universe? Presentation Name
In charge density profiles Presentation Name
What is the influence of the solvent? Presentation Name
Solvents & Drug Substance • Stability data needed when comparing different compositions (pseudopolymorph or co-crystal) • Solubility data needed for process selection Presentation Name
Polymorphism in COSMO Solvent 1 Polymorph 1 melt Solvent 2 Polymorph 2 Solvent 3 DSC data or solubility fitting COSMO Presentation Name
Pseudo Polymorphism in COSMO Polymorph 1 Solvent 1 melt Solvent 2 mmeelltt melt Solvent 3 Pseudo Polymorph 2 DSC data or solubility fitting COSMO Presentation Name
Example • Hydrate vs true polymorph • Water as solvent decreases solubility solvate vs true polymorph • Methanol as solvent increases solubility solvate vs true polymorph • Heptane as solvent decreases solubility solvate vs true polymorph The COSMO approach makes its possible to relate stability and solvent composition Presentation Name
Process selection – selecting a solvent • Cooling crystallization – select a high temperature dependence • Antisolvent crystallization – select miscible good solvent / poor solvent pair • Be aware of other restraints – chemical stability, (pseudo)polymorphism Presentation Name
Cooling crystallization – calculate relative solubility at two temperatures Presentation Name
Anti solvent selection – calculate the solubility in a solvent/anti solvent system Example: paracetamol in acetone/heptane Presentation Name
Drug product • Compatibility with polymers (polymer based dosage forms) • Water/oil distribution (important for emulsions and intestinal uptake) Presentation Name
Conclusions Drug Product Phys Chem Prop Process Development Synthesis solubility & stability reactions solvent & method selection solubility & stability Presentation Name
Conclusions • The COSMO approach is a good qualitative toolbox • Calculations are fairly straightforward • A lot of options can be considered • The COSMO approach needs to be improved for use as a quantitative toolbox Presentation Name