Cotton Canvas Belts For Food and Seed Manufacturers

1. CORKISH & LAYNE INDIA PVT LTD CIN: U51909WB2016PTC218685 GST: 19AAGCC7480B1ZN Cotton Canvas Belts For Food and Seed Manufacturers Technical Bulletin TB-6623 Cotton Canvas Belts For Food and Seed Manufacturers Table of Contents 1. 2. 3. 4. 5. 6. 7. 8. 9. Advantages of Canvas Belts in the Food and Packaging Industry How to Choose the Best Canvas Belt for Your Food Processing Needs An Overview of the Special Coatings Available for Canvas Belts in Food Processing Key Features of Canvas Belts for Food Processing Applications Measuring Your Conveyor Line for the Right Canvas Belt Identifying Potential Problems with Canvas Belts in Food Processing An Overview of the Special Coatings Available for Canvas Belts in Food Processing Preventing Contamination with Canvas Belts Benefits of Hypoallergic and Non- toxic Canvas Belts 10.Why Cotton is an Ideal FibreChoice for the Bakery Conveying Industry 11. Canvas Belt Characteristics that Help in Cooling Conveyor Lines 12.After the Oven Process (Bakery Comes from the Oven and is Conveyed for Cooling) 13.Compact Weaving Provides Aeration(For the Bakery) and Tracking(Sturdiness) in Conveyor Lines 14.Tips and Tricks to Improving Performance with Canvas Belts

2. Cotton Canvas Belts For Food and Seed Manufacturers Advantages of Canvas Belts in the Food and Packaging Industry Canvas belts are of utmost importance in the food and seed manufacturing sector. Here are six advantages of using canvas belts in the food and packaging industry: • Durability and Strength: Cotton canvas material is thick, strong, and durable, making it suitable for handling heavy-duty applications. • Low Maintenance:Unlike other materials that wear out easily, cotton canvas belts require low maintenance. • Good Traction:Canvas belts provide positive drive, and their rough texture ensures minimal slipping on conveyor lines. • Resistant to Wear & Tear:The cotton canvas is resistant to abrasion, so it doesn't wear out quickly, even after frequent usage. • Versatility:They can be used for various products regardless of shape, size or weight • Easy Installation:It's easy to install canvas belts on conveyor lines and requires less expertise. Canvas belts offer several advantages that make them indispensable in the food and packaging industry. For starters, they're easy to clean, which results in a hygienic environment. Additionally, their ability to withstand wear and tear requires minimum supervision, translating into cost savings. Lastly, because they can handle heavy loads without breaking down frequently, productivity rises since work continues uninterrupted. Moreover, clients prefer using cotton canvas material since it's environmentally friendly. Companies minimisewaste generation by avoiding synthetic or petroleum-based products as raw materials. It also safeguards employees' health due to fewer harmful chemicals released into the atmosphere during production. Cotton Canvas Belts For Food and Seed Manufacturers How to Choose the Best Canvas Belt for Your Food Processing Needs When choosing the best canvas belt for your food processing needs, it's important to consider several factors to ensure you get the right one. Here is a breakdown of some key considerations: • Material:The material of the canvas belt should be considered carefully, as you want it to be long-lasting and durable. Look for belts made from high-quality cotton that can withstand harsh industrial environments. • Width:The width of the belt will depend on your specific food processing requirements. You can choose from widths ranging from 1 inch to 6 inches, depending on what you need to transport. Tensile Strength:Tensile strength refers to how much weight a • belt can handle before it snaps or breaks. Make sure you choose a canvas belt with a high tensile strength that can handle your specific manufacturing needs. End-Use Application:Consider where the belt will be used and • what specifically it will be transporting. This information will help you choose a canvas belt with the appropriate properties, such as heat, water, or chemical resistance.

3. Cotton Canvas Belts For Food and Seed Manufacturers An Overview of the Special Coatings Available for Canvas Belts in Food Processing Choosing the right belt that complies with health and safety regulations while providing high performance is crucial. Canvas belts are popular for their durability, strength, and affordability. However, canvas belts need special coatings that protect them from contamination anddamage to make them suitable for food processing. Here is an overview of the special coatings available for canvas belts in food processing: Coating Type Description Advantages A plastic coating that protects against moisture and chemicals. A polymer coating that offers superior elasticity and resistance to abrasion. A synthetic rubber coating that resists extreme temperatures (-70F -+450F). Natural/Synthetic rubber coating that provides excellent grip and shock absorption. PVC Resistant to acids, alkalis, oils, grease, and solvents. PU (Polyurethane) Non-sticky surface prevents material buildup. Silicone Food-safe and easy to clean. NR/SBR Versatile and affordable. Each type of coating has its advantages, depending on the application. For example, PVC-coated canvas belts are often used in meat-processing facilities where there is a risk of exposure to various chemicals. Meanwhile, PU-coated canvas belts are favouredby snack food manufacturers who want a non-stick surface. In addition to protecting the belt's surface, coatings can provide other important features, such as fire resistance or antimicrobial properties. With increasing regulatory pressure to maintain hygiene standards in manufacturing facilities, morecompanies opt for specialisedcoatings that facilitate compliance. Overall, selecting the right coated canvas belt will help ensure proper hygiene levels in your facility and improve operational efficiency. Cotton Canvas Belts For Food and Seed Manufacturers Key Features of Canvas Belts for Food Processing Applications • Strong, durable construction that can withstandharsh cleaning agents and chemicals. • Various coatings, such as PVC, neoprene and rubber, are available for various food industry applications. • • • Resistance to moisture, oils, and fatshelps maintain hygiene standards in food processing plants. High tolerance to varying temperatureswithout losing their structural integrity. The flexible designallows them to be used in various configurations with different fittings. • Ease of maintenanceas they can be easily cleaned and repaired on-site without stopping production processes for long periods. Canvas belts offer unique features specifically tailored to the needs of food processing plants. By providing durable materials that resist damage from chemicals while being easy to clean and maintain on-site, canvas belts have gained popularity among these clients. In addition to these features mentioned above, another key aspect that makes canvas belts so desirable is their versatility. They can be customisedwith different coatings depending on the specific needs of a manufacturing plant, with different coatings available such as PVC or neoprene rubber, allowing additional properties such as flame resistance (PVC) or oil-resistance capabilities (neoprene). Thusmaking them very popular within the seed manufacturing sector, where fire-resistant belting is mandatory. Overall, The Key Features of Canvas Belts for Food Processing Applications allow products such as seeds or grains to move along a conveyor line safely and without hiccups. This sector has utilisedcanvas belts for decades due to their strength, durability, and flexibility.

4. Cotton Canvas Belts For Food and Seed Manufacturers Measuring Your Conveyor Line for the Right Canvas Belt Measuring Your Conveyor Line for the Right Canvas Beltensures efficient food and seed manufacturing. To do this, you need to accurately measure the length and width of your conveyor line. This will allow you to get the right size of canvas belt needed for your production system. To measure your conveyor line, you should start by measuring the length of the line from one end to the other. Then, measure the width of your conveyor belt. This is usually done by measuring across the centresection of the belt. Make sure to take accurate measurements, as incorrect measurements can lead to errors in choosing the right canvas belt. Common Mistakes: • Measurethelengthfromthe centreofthe head pulleytothe tail withoutconsideringthe diameter ofthe pulleys. • • Notconsideringtake-ups whichshouldberetractedtothe minimum position during measurement. Notaddingasmallsafetyfactor (shouldbebasedonthe length ofthe conveyor, e.g.10m length conveyor add 15cm) Knowing what types of belts are available in the market is essential to ensure you get the right canvas belt for your conveyor system. Understanding different types, sizes, and specifications can help you choose the correct belt that meets your requirements. Cotton Canvas Belts For Food and Seed Manufacturers Identifying Potential Problems with Canvas Belts in Food Processing Below is a guide that helps identify potential problems with cotton canvas belts, commonly used in food manufacturing. Cause Problem Indication Belt slipping Uneven wear pattern Worn-out belt surface or dirty pulley surface Drivers not perpendicular to the conveyor line or worn-out bearings Excessive load or foreign material between the conveyor line and belt Broken or dull shears, inconsistent cut length and thickness Tracking issues Misalignment of belts or pulleys Tearing or puncturing Tears in the fabric Fraying edges Fuzziness at edges If you notice any of these problems on your cotton canvas belts, addressing them immediately can prevent unexpected downtime,product waste, and costly repairs. Keep regular checks on your conveyor lines and make sure they are free from any debris. When owning a processingunit, keeping an eye out for potential problems allows businesses to avoid issues that could potentially halt production. Identifying which form of the problem is occurring will help measure whether it involves incorrect tracking, physical harm leading to tearing, edge fraying and more. In addition to identifying potential issues with cotton canvas belts in food processing, preventive measures often allow plant managers to extend the service life of these belts significantly. While many companies periodically clean their conveyor systems' surfaces using sanitisingagents such as hydrogen peroxide-based cleaners, preventative maintenance (PM)tends to create added security. You can maximisecost savings by utilisingPM tactics such as daily inspections, regular lubrication services, and cleaning. Looking after your food processing plant's small details, such as checking for wear patterns within your conveyor lines' belts, goes a long way. Be proactive in ensuring the smooth running of your food processing plant, which will also reduce downtime and increase productivity.

5. Cotton Canvas Belts For Food and Seed Manufacturers An Overview of the Special Coatings Available for Canvas Belts in Food Processing Canvas belts are widely used in the food and seed manufacturing sector, and coating them with appropriate materials is crucial to ensure their durability and safe use The following table summarisessome of the commonly used coatings: Coating Material Description It provides a smooth surface and is suitable for applications where sanitation is important. It offers high resistance to abrasion and chemicals, making it ideal for heavy-duty applications. Its excellent release properties make it suitable for use on conveyor belts where sticking can be an issue. It provides good resistance to oil, heat, and flame, making it ideal for applications that involve high temperatures. PVC Polyurethane Silicone Neoprene When choosing a coating material for your canvas belt, it is essential to consider the specific requirements of your application. Chemical exposure, temperature range, and mechanical stresses must be considered. In addition to considering your application's specific needs, choosing a coating material that meets regulatory requirements is equally important. For example, if your operation involves handling food productsor packaging materials, you must ensure that any coating on your conveyor belts meets FDA regulations. Overall, selecting the right coating material is critical to ensure maximum performance from your conveyor system while maintaining safety and regulatory compliance. Cotton Canvas Belts For Food and Seed Manufacturers Preventing Contamination with Canvas Belts Preventing Contamination with Canvas Beltsis a significant concern for food and seed manufacturing clients. These industries require strict adherence to hygiene standards to prevent contamination of products during processing. Canvas beltsare a popular choice for conveying food and seed products, as they are durable and resistant to wear and tear. However, due to their porous nature, they can harbourbacteria and contaminants that can cause issues in the production process. Special coatings are available for canvas belts in food processing to address this concern. These coatings provide a barrier between the material of the belt and any potential contaminants. They also make cleaning more effective by preventing particles from becoming trappedwithin the fabric of the belt. The most common coatings used for canvas belts in these industries include rubber and PVC, which resist moisture, heat, chemicals and abrasion. Another important factor when considering contamination prevention is choosing the right type of fastening mechanismfor the canvas belt. Buckles, hooks or clips must be made of materials that do not rust or degrade over time, as these substances can contaminate food products when released into the processing line. Stainless steel or non-metallic bucklesare typically recommended. Companies operating in these industries must prioritiseprevention measures to ensure product safety and consumer satisfaction. Regular inspection and replacement schedules for conveyor belts can help maintain hygiene standards during processing operations. By taking proactive steps such as utilisingprotective coatings and appropriate fasteners on cotton canvas belts, manufacturers can reduce the risk of contamination and improve overall production efficiency.

6. Cotton Canvas Belts For Food and Seed Manufacturers Benefits of Hypo-allergenic and Non-Toxic Canvas Belts Regarding manufacturing processes, hygiene and safety are always top priorities, especially in the food and seed industries. Butdid you know that the benefits of using hypo-allergenic and non-toxic canvas belts extend beyond just maintaining cleanliness? • Non-Toxicity:As the name suggests, non-toxic canvas belts are completely safe for handling food products and human contact. Using natural materials like cotton eliminates any possibility of introducing harmful substances into manufacturing. Durability:Hypo-allergenic and non-toxic canvas belts are sturdily built and can withstand heavy usage over an extended period. This • feature translates into cost savings over the long term as they need to be replaced less frequently. Easy Cleaning:Canvas belts are easy to clean, even more so if they have a hypo-allergenic coating that prevents soil accumulation or • moisture-induced odoursfrom forming. Reusability:Canvas is biodegradable and thus environmentally friendly, unlike synthetic alternatives. In addition, relatively low • maintenance ensures that these belts can be used multiple times without losing their properties. Hypo-allergenic Quality:Some people may experience allergic reactions or have sensitive skin issues with certain materials in belt- • configuration systems; however, hypo-allergenic canvas belts eliminate this risk. CustomisationOptions:Many companies provide custom designs for product types depending on your need or preference. • When choosing a hypo-allergenic canvas belt, you protect your equipment, yourself, and customers. Allergy-free properties make these belts suitable for most people, while their durability, ease of cleaning, and reusability make them an environmentally conscious solution tosafety challenges. Cotton Canvas Belts For Food and Seed Manufacturers Benefits of Hypo-allergenic and Non-Toxic Canvas Belts (cont.) The Benefits of Hypoallergic and Non-toxic Canvas belts are particularly important to food and seed manufacturing clients. Workers here must use these belts for long periods but avoid causing allergic reactions or contaminating products. For manufacturers dealing with organic or natural seeds, it's essential to consider all-natural choices such as hypo-allergenic, eco-friendly nylon materials. Food safety regulations also demand that they produce safe foods by ensuring no contamination at any production stage. Choosing hypo-allergenic and non-toxic canvas belts can help avoid detrimental repercussions financial on social implications from product recalls. Naturally, product recalls will lead to reputational damage, loss of revenue, and market position fasts, among many other significant expenses. To avoid such outcomes, having a reliable product like cotton canvas ensures you meet client expectations without fail. Food safety standards demand a high level of diligence from manufacturers concerning equipment handling materials used in production. Cotton canvas belts assure customers that their products' quality isn't compromised during production. Since cotton is environmentally friendly compared to synthetic alternatives helps demonstrate compliance with sustainable production practices. Reliability plays a critical role in this industry since the failure might incur considerable losses due to downtime resulting from machine breakdowns. For instance, if a company's processing line stops unexpectedly, companies risk losing money from currently processing products.Preventive maintenance costs and reduced sustainability due to overconsumption of equipment can be avoided by selecting the right conveyor belts for your production line.

7. Cotton Canvas Belts For Food and Seed Manufacturers Canvas Belt Characteristics that Help in Cooling Conveyor Lines • Strong and durable material-Cotton canvas is a robust material that can withstand high temperatures without breaking or melting. Therefore, it is ideal for use in hot environments such as ovens and drying tunnels Good Air Permeability–Canvas belts have small pores, which makes them breathable and allows air to circulate through the belt. This feature helps in cooling down hot materials while they move along the conveyor line Low thermal conductivity-The low thermal conductivity of cotton canvas prevents unnecessary transfer of heat from the oven to the product • • being conveyed on the belt Easy Maintenance-Cotton canvas belts are easy to maintain, clean and fabricatewhen necessary, which is important for food safety regulations. • • A Natural Product-As compared to other synthetic conveyor belting options, cotton canvas belts are an eco-friendly option as they do not contain toxins or pollutants that may affect food quality standards Canvas belts have unique features that help smooth materials flow through the conveyor line without causing damage or breakage. They help cool conveyor lines making them crucial in numerous industries where products need to be cooled down efficiently after baking. These features enable an uninterrupted flow of goods from one production line to another. Companies working with perishable goods rely heavily on efficiency and speed during processes after baking. Hence cotton canvas belts provide a reliable solution for these companies by serving as an essential tool for transporting their goods. Cotton Canvas Belts For Food and Seed Manufacturers After the Oven Process (Bakery Comes from the Oven and is Conveyed for Cooling) Once the bakery items are removed from the oven, they are still hot and need to cool down before moving them to the packagingarea. Cotton canvas belts efficiently cool these items as they are conveyed along the line, making them ready for packaging. To illustrate the importance of cotton canvas belts in this process, we have created a tableshowcasing their key characteristics. The table displays data on their durability, temperature resistance, and ability to circulate air properly during cooling. Cotton Canvas Belt Characteristics: Characteristics Data Durability Temperature Resistance Air Circulation High Up to 350°F Compact Weaving These characteristics of cotton canvas belts make them an indispensable component of conveyor lines in the food and seed manufacturing industries. They offer sturdy support for product movement while providing ample space for airflow during cooling. Given these key characteristics, it's easy to see why cotton canvas belts are crucial in keeping these products at optimal temperatures. They allow manufacturers to maintain high-quality standards while ensuring safe and efficient production practices.

8. Cotton Canvas Belts For Food and Seed Manufacturers Compact Weaving Provides Aeration (For the Bakery) and Tracking (Sturdiness) Compact weaving is a type of weaving that uses a close weave to create a tight, durable fabric. This type of weaving is oftenused for conveyor belts because it provides several advantages, including: • Aeration:The tight weave allows maximum air passage, which is important for cooling applications. For example, in the bakery industry, compact weaving is often used for conveyor belts transporting baked goods out of the oven. The aeration helps to cool the baked goods quickly and evenly, which helps to prevent them from becoming soggy or overcooked. • Tracking:The tight weave also helps to prevent the belt from tracking, which is when the belt starts to follow the grooves in the conveyor. Tracking can cause the belt to become misaligned and damage the belt or the conveyor. Compact weaving helps to prevent tracking by providing a smooth surface for the belt to travel on. • Durability:The tight weave makes the belt more durable and resistant to wear and tear. This is important for applications wherethe belt will be subjected to heavy use, such as in the food and seed manufacturing industries. In the bakery industry, post-oven cooling is an essential process that helps to prevent baked goods from becoming soggy or overcooked. Compact weaving cotton canvas belts are ideal for this application because they provide aeration without compromising sturdiness. Theaeration helps to cool the baked goods quickly and evenly, while the sturdy construction of the belt helps to prevent it from tracking or becoming damaged. Overall, compact weaving cotton canvas belts offer several advantages that make them ideal for conveyor lines in the food and seed manufacturing industries. These belts provide aeration, tracking, durability, easy cleaning, a long lifespan, and cost-effective ownership andoperating cost. Cotton Canvas Belts For Food and Seed Manufacturers Tips and Tricks to Improving Performance with Canvas Belts Considering these tips when using canvas belts for your manufacturing needs, you can improve their performance and extend their lifespan. Tip Description Canvas belts work best when they're not too loose or too tight. You want them snug enough to keep items in place but not so tight that they cause unnecessary wear and tear. Dust and dirt can quickly build up on canvas belts, reducing their effectiveness over time. Make sure to remove any debris regularly and clean them as needed. Sharp edges can quickly damage canvas belts, so try to avoid using them in areas where they might come into contact with sharp objects or corners. Not all canvas belts are created equal. Look for high-quality materials that are sturdy, durable, and resistant to wear and tear. Canvas belts can only handle so much weight before they start to buckle or break. If you're working with heavy items, use additional support structures. Use the right tension Keep them clean Avoid sharp edges Use the right material Don't overload them

9. Cotton Canvas Belts For Food and Seed Manufacturers Tips and Tricks to Improving Performance with Canvas Belts (cont.) If you're looking for a canvas belt for your food processing needs, there are several factors you need to consider before makinga purchase. Here are some of the most important things to look out for: Factor Description You want a belt made from high-quality materials that won't degrade or contaminate your food during processing. The width and thickness of the belt should match the size and weight of the items that will be undergoing processing. The length of the belt should also correspond with the length of your conveyor system. If you're working with more light-sensitive food products, you might want to consider a darker-coloured belt that won't cause discolouration or degradation. Consider the temperature range of your processing environment to choose a belt material that will not deteriorate in extreme temperatures. Material composition Width and thickness Length Colour Temperature range By considering these factors when choosing a canvas belt for your food processing needs, you can ensure that it meets all your requirements and performs reliably during every use. Cotton Canvas Belts For Food and Seed Manufacturers Are you looking to upgrade your food processing operation with reliable, cost-efficient, and safe materials? About ClipOn: An artisanal material handling company that provides products and services to companies processing steel, cement, aluminum, copper and other materials helping them to achieve global emission norms and standards. Our comprehensive portfolio includes air-slides, filter bags, dust collectors, fluidisingfabrics, and cotton canvas belts. ClipOnoffers decades of experience and cost-effective solutions to help you find the right canvas belt. Our team will help you save time and money while ensuring optimal performance and extending the life of your system. Contact us today to learn more about our canvas belt replacement solutions and get started! Ten Reasons to Consider ClipOn: 1. More Affordable Alternative vs OEM 2. Equal if Not Superior Performance vs OEM 3. Readily Available 4. Customizable 5. Alternative Materials & Coatings 6. Equal if not Superior Warranty 7. Reverse Engineering Capabilities 8. Limited Production Runs 9. Global and Local Logistic Network 10. Prototyping Available