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Development process of RHBD cell libraries for advanced SOCs

Ramon Chips. Development process of RHBD cell libraries for advanced SOCs. Ramon Chips is named in memory of Col. Ilan Ramon, Israeli astronaut who died on board the Columbia space shuttle, 1/2/2003. Tuvia Liran [tuvia@ramon-chips.com ] Ran Ginosar [ran@ramon-chips.com ]

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Development process of RHBD cell libraries for advanced SOCs

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  1. Ramon Chips Development process of RHBD cell libraries for advanced SOCs Ramon Chips is named in memory of Col. Ilan Ramon, Israeli astronaut who died on board the Columbia space shuttle, 1/2/2003 Tuvia Liran [tuvia@ramon-chips.com ] Ran Ginosar [ran@ramon-chips.com ] Dov Alon [dov@ramon-chips.com ] Ramon-Chips Ltd., Israel

  2. About Ramon Chips • Private company • Based in Haifa; Israel • Incorporated in 2004 • Developed the RadSafeTM technology • Accomplished and delivered several space grade components to customers • Focused on advanced IC design for space

  3. Latest SOC products JPIC - JPEG2000 encoder GR712RC - Dual core LEON3FT processor

  4. Outline • Concepts of RadSafeTM technology • RadSafeTM libraries • Design considerations • Development vehicles used • RadSafeTM 0.13µ technology

  5. RadSafeTM concepts • Radiation Hardening is achieved only by design • Same technology for all space applications • Based on standard CMOS technology • Radiation hardening guaranteed by similarity to previously qualified products/test chips • All IPs fully developed and owned by Ramon Chips • Proven immunity on Tower Semi 0.18µ technology • Complementary methodologies: • Design For Reliability • Flow for SEU/SET mitigation • Design for testability • Electrical screening • Class S screening flow

  6. Radiation & Reliability effects mitigated by RadSafeTM • Radiation effects: • TID • SEL • SEU/SET in flip-flops • SEU in SRAMs • SEFI caused by PLL/DLLs • Reliability effects: • Electro-migration • Thermal cycling • Chemical effects • Mechanical (shock & vibration)

  7. Mitigating TID effects • Advanced CMOS process – ≤0.18µ with STI • Fixed geometry of transistors – fixed geometry of parasitic devices; insensitive to placement • ~30% area penalty – much less than ELT • TID immunity - >300Krad(Si)

  8. Performance under TID stress NMOS PMOS TID stress up to 250Krad(Si)

  9. TID(krad) 0 50 100 150 200 250 300 350 Before Irrad. Ageing Annealing 13.4 13.2 13 Dev #1 12.8 Dev #2 Dev #3 freq. (MHz) Dev #4 12.6 Dev #5 12.4 12.2 12 TID effect on ring oscillator frequency • 481 stages of inverters with FO = 4 • Maximum variation in frequency is <0.5%

  10. Mitigating SEU in flip-flops • Proprietary circuit • Optimized for area and power • LET threshold - ≥ 38MeV/cm2/mg • SET mitigation by glitch filtering of data • SET Filter for clock by several techniques • Restricting the use of async Set/Reset • All flip-flops on chip accessed by SCAN

  11. Comparing FF alternatives • Relative values • Refers to standard FF, with scan, same output drive • (*) Refers to 37o inclination, quite solar • (**) Designed for 0.13u only

  12. I/O cell libraries • Two libraries: • For 1.8V core voltage • For 3.3V core voltage • Special rad-hard ESD cells • Special cells: • LVDS (>400MHz) • SSTL, HSTL, AGP • 5V tolerance • Cold spare • Proven on several chips

  13. Special design rules for I/O cells • RH mitigation: • ≥2 guard rings • All NMOS transistors ringed by P+/GND • Special ESD considerations • Other considerations for space ICs: • Large pitch/size pads – enables thick Al bond wires • Relaxed layout rules – reduced thermo-mechanical stress • Dual slope transition – reduced ringing • Double supply pads – reduced inductance & density

  14. RadSafe SRAM cell Many NMOS devices connected to bit-lines Conventional SRAM cell Only PMOS devices connected to bit-lines RadSafeTM SRAM cell

  15. Examples of SRAM cores

  16. SRAM cell libraries • Variable sizes, up to 2Kx40 • Two types of SRAM cores: • Single / dual port (>250MHz / >120MHz) • Two operation voltages: 1.8V, 3.3V • DPRAM performs read & write access per cycle • Integrated EDAC & BIST in each core • Very low power; zero standby power • Protected from all radiation effects: • MBU is eliminated • LET threshold 3 MeV·cm2/mg (before EDAC correction) • In tests, all errors corrected by EDAC • Testability features: • Complementary BIST logic • Speed control • Weak write • Iddq compatibility

  17. All-digital DLL cores • Three DLL cores for 3 frequency ranges • Locking guaranteed & fast • Immediate re-locking • 0.05 mm2/core • 8 mW/core @0.18u • Highly protected from radiation effects • Can be placed anywhere in the core • Powered by core supply lines

  18. Technology development chips • RADIC2 • 1.8/3.3V transistors • 1.8/3.3V std. cells • 1.8/3.3V ring oscillators • 1.8/3.3V shift registers • 4Kbit SRAM • ADDLL • FPGA converted chip • RADIC3 • 1.8V transistors • 1.8V std. cells • 1.8V ring oscillators • 1.8V shift registers • Several FF types • 256Kbit DPRAM • ADDLL • LVDS I/O buffers • GR702RC • LEON3FT core by GR • Fully automatic flow • 2 SpW ports w LVDS • 2 ADDLL • 10 SRAM cores

  19. RadSafe™ 0.13µ technology • Density: • Logic - >120Kgates/mm2 (40K at 0.18m) • SRAMs - >200Kbit/mm2 (80K at 0.18m) • Power - <40% of 0.18µ • Speed - >200MHz [for large chips] • Special IPs: • 10 bit, 1Msps, 1mW SAR ADC • Status: • Test chip ready for production

  20. RADIC4 – Test chip for RadSafe_013 technology 3 shift registers 3 delay lines/ SET monitor 10b RH ADC (1Msps,1mW) NMOS/PMOS Xtors 4Kx72 RH SRAM 4Kx72 RH SRAM With process enhancement

  21. 10b Analog to Digital Converter • Resolution: 10 bit • Sampling rate: 0.5Msps • Power: <1.5mW • Area: ~0.03mm2 • TID: >300Krad (target) • Process: 0.13µ • Voltage: 3.3/1.2V

  22. Summary • RadSafe™ by Ramon Chips • Using standard process • Using standard EDA tools & flow • Proven Rad-Hard-by-design on several chips • Optimized for performance, power & reliability • RH considerations applies to all levels of design flow • 0.13µ process provides significant performance advantages

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