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WELCOME!

WELCOME!. General Information. Company Name: Saraj – Komerc d.o.o. Address: Batuški Lug bb - Industrijska zona bb 70240 Gornji Vakuf – Uskoplje Activity: Production of Covers for Fuel Filters, Springs and Tubes Property: 100% private Existing since: 1983.

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WELCOME!

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  1. WELCOME!

  2. General Information Company Name: Saraj – Komerc d.o.o. Address: Batuški Lug bb - Industrijska zona bb 70240 Gornji Vakuf – Uskoplje Activity: Production of Covers for Fuel Filters, Springs and Tubes Property: 100% private Existing since: 1983. General Manager: Emir Čolić

  3. Infrastructure • “Saraj-Komerc” has three production sites on two locations. Total production area is 15.500 m2.

  4. Infrastructure • “Saraj-Komerc” has bought “Tvornica Opruga” facility (location 2) for production of springs in 2010. Facility has been rebuilt, and free capacities were allocated for all technologies. • The whole space of this facility is allocated for new projects. Facility includes a new Zn/Ni plating line.

  5. Products and services “Saraj-Komerc” production range includes Cover assemblies for Fuel Filters, Springs and tubes for Diesel Fuel Pumps and Coolers. The company also provides services of plating and brazing to it’s customers. We have become a supplier recognizible for it’s quality.

  6. Hydraulic CouplingTechnology • We produce various steel parts for hydraulic coupling technology.

  7. Production of covers for fuel filters • A set of different technologies is used for production of cover assemblies such as: • Stamping • CNC machining • Tubing • Assembly and brazing • Plating • Tooling production and maintenance

  8. Stamping • There are more than 40 presses, both excenter and hydraulic, ranging from 10 to 200 tons. Presses are placed in both production locations, and are used for production of lids which are then assembled into cover assemblies. Materials used for stamping are black steel and stainless steel.

  9. CNC machining • There are more than 20 CNC machines which are used for production of individual parts which are then assembled into cover assemblies. • We are producing parts up to Ø100 mm diameter, it can be used all steel grades and non-ferrous heavy metals.

  10. Tubing Tubing involves different processes such as cutting, chamfering, reaming, forming and bending. Variety of different tubes from steel and stainless steel are used in production of cover assemblies but also as final products which are assembled into Diesel Fuel Pumps and Coolers by our customers.

  11. Assembly and Brazing • Individual parts are assembled into cover assemblies. Assembled parts are then brazed in Brazing Ovens. The ovens are allocated to part families, depending on the base material used for their production (black steel and stainless steel).

  12. Plating • “Saraj-Komerc” has three plating lines. Two plating lines are allocated for Tin plating and Zinc plating, whereas the third plating line is allocated for Zinc-Nickel plating.

  13. Tooling workshop • Tooling workshop is used for production of simple tubing tools, different fixtures and gauges, and maintenance of existing stamping tools.

  14. Production of springs “Saraj – Komerc” started it’s business in 1983. with production of springs. Over the time the company developed new customers and wide range of springs. All types of springs are nowadays produced, with a material range of ø 0,2 – 16 mm. Springs are produced from both steel and stainless steel, and using different platings and passivations.

  15. Quality and Ecology • “Saraj - Komerc” has implemented ISO 9001 QMS in December 2002. Certification was conducted by TÜV Bayern München. • Environment Management System according to ISO 14001 was implemented in February 2007. Ecological and environmental aspects of business are highly respected. Personnel is continualy trained about the relevance of environmental standards. • Activities on implementation of ISO/TS 16949 started in 2011.

  16. Measurement instruments and gauges • “Saraj – Komerc” owns all required measurement instruments and gauges with the aim of assure customers quality requirements. • One part of the instruments includes as follows: 3D coordinate measuring machine,conturograph, surface roughness measurement instrument, profile projector. • In addition to the mentioned instruments and gauges, we also own a Fischerscope a test equipment for Zn/Ni Coating thickness measurements.

  17. Wastewater treatment • The equipment for wastewater treatment for both lines is automated, whereby the results correspond to the allowed legal values of the output parameter, for example concentrations of heavy metals or pH-value. • The measurements can be read online in real time. If values are exceeded, all responsible operators are automatically alerted.

  18. Associations • „Saraj-Komerc” is member of Automotive Cluster of B&H since it’s foundation together with other companies from the Automotive Business.

  19. References

  20. Contacts Address: Saraj-Komerc d.o.o. Batuški Lug bb - Industrijska zona bb BA - 70240 Gornji Vakuf - Uskoplje Phones: +387 (0)30 265 835 – Technology +387 (0)30 265 837 – Production and control +387 (0)30 265 315 – Fax and accountant e-mail: ecolic@saraj-komerc.com m.huskic@saraj-komerc.com nermin@saraj-komerc.com

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