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Maintaining a forklift is not just about ensuring operational efficiency; itu2019s about securing the safety of operators and everyone in the vicinity.
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T?e E??e?tial C?eckli?t for Daily Forklift Mai?te?a?ce Maximize uptime, minimize downtime, and ensure operator safety. Preventative maintenance avoids costly repairs and extends equipment lifespan. This presentation covers daily checks critical to safe and efficient forklift use. CFE Equipment Corporation
Pre-Operatio? I??pectio?: T?e Operator'? Role 1 Operator Re?po??ibility Perform daily checks before each shift for safety and functionality. 2 Sta?dardized C?eckli?t? Use documented checklists to ensure consistency in inspections. 3 Report Defect? Immediately tag out faulty equipment and report to maintenance. 4 Prioritize Safety Never operate a forklift with safety issues or defects.
Fluid Level?: Oil, Water, a?d Hydraulic? E?gi?e Oil Power Steeri?g Fluid Check level for proper lubrication and engine health. Essential for smooth control and maneuverability. Coola?t Brake Fluid Maintain adequate level to prevent overheating and Ensure proper level for safe and effective stopping. damage. Hydraulic Fluid Inspect for leaks critical for lifting, steering, and brakes.
Tire Co?ditio? a?d Pre??ure Vi?ual I??pectio? P?eu?atic Tire? Check tires for cuts, wear, and damage before use. Confirm pressure meets manufacturer PSI recommendations. Solid/Cu??io? Tire? U?eve? Wear Look for chunks missing and separation of bands. May indicate alignment issues; consult professionals for servicing.
Fork?, C?ai??, a?d Ma?t? Fork I??pectio? 1 Look for bends, cracks, and wear that weaken lifting capacity. C?ai?? 2 Check for damage and keep properly lubricated for smooth operation. Ma?t Co?po?e?t? 3 Inspect rollers, bolts, and check for cracks or looseness. Safety Latc?e? ? Carriage 4 Ensure secure engagement and smooth carriage movement.
Safety Feature?: Lig?t?, Hor?, a?d Seatbelt Operatio?al Lig?t? Audible Hor? Seatbelt Co?ditio? Backup Alar? Ensure horn alerts Must sound properly Headlights, brake Check for damage pedestrians to warn of forklift lights, and warning and reliable effectively, movement. lights must work functioning every enhancing safety. perfectly. day.
Battery (Electric Forklift?) Electrolyte Level? Cable Co?ditio? Maintain proper fluid levels when 2 1 applicable. Inspect for corrosion, damage, and ensure tight connections. C?argi?g Guideli?e? Follow manufacturer9s process for 3 safe and effective charging. 5 Ve?tilatio? Battery Re?trai?t? Ensure adequate airflow during 4 charging to avoid gas buildup. Secure battery firmly during operation to prevent hazards.
Po?t-I??pectio?: Reporti?g a?d Follow-Up Docu?e?t Fi?di?g? 1 Record inspection results on checklists or digital logs. Report Defect? 2 Immediately notify maintenance of any safety or operational issues. Tag Out U??afe Equip?e?t 3 Prevent use of forklifts until repairs are done and verified. Follow-up Repair? 4 Confirm timely completion to maintain safety and reliability. Proactive Mai?te?a?ce 5 Regular upkeep extends equipment lifespan and enhances operator safety.