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GANGES INTERNATIONALE. Head Office Ganges Internationale Pvt Ltd B36, Lawrence Road Industrial Area, Delhi 110035 Phone: 011-27192696, 47090225 Fax:011-47090227 Email:raipur@gangesintl.com Cell: +91-93454-23867. Registered Office Ganges Internationale Pvt Ltd,
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Head Office Ganges Internationale Pvt Ltd B36, Lawrence Road Industrial Area, Delhi 110035 Phone: 011-27192696, 47090225 Fax:011-47090227 Email:raipur@gangesintl.com Cell: +91-93454-23867 Registered Office Ganges Internationale Pvt Ltd, # 163/1, 2-3 floor, K sons complex, Broadway, Chennai 600108 Tamilnadu Phone: 044-65675574 Heavy Engineering and Boiler Structures Manufacturing Plant – Raipur Ganges Internationale Pvt Ltd, Vidhansabha Road, Village Saddu, Raipur – 492007 Chattisgarh Contact- +91-9669180005 Telecom Towers Manufacturing Plant - Pondicherry Ganges Internationale Pvt Ltd, Sedarpet Industrial estate, Malaum Road, Pudducheery-605111, Pondicherry Phone: 0413-2678366
Introduction • Ganges Internationale (GI) was promoted by MrPremGoyal and family and was incorporated in 1991-92. • Awarded as “Best ACF Partner for QUALITY” from BHEL-Trichy in Year 2012. • The group has interests in Steel Tube manufacturing, galvanizing, telecom and transmission tower manufacturing and erection, Flour manufacturing, Bread manufacturing and trading. • Group company Crimson metal (earlier Sri Sarbati Steel Tubes) was approved galvanizer by NTPC for galvanizing BHEL floor gratings since 1990 and had successfully galvanized and delivered thousand’s of tons of fabricated structures. • GI started manufacturing operations in 2004 at Pondicherry and quickly became the market leader in telecom towers in India, We have a joint collaboration with Ramboll, Denmark where we fabricated special towers based on precision engineering using high tensile steel whereby the steel consumed was reduced by 25%. Special tower was made and supplied for 110 mtrs height with Die electric USA which weighed more than 90 MT. Towers manufactured are exported widely and have been shipped Europe, south east Asia and Africa in bulk. • GI has won 3 years special award by Infratel (airtel) for First Time Right which certifies the teams’ achievement in getting 100% quality in 1st attempt and that also on targeted time. Apart from this has regularly got commendation certificates. • Sister companies M/S Ganga Roller flour Mill have been awarded Safety and productivity awards from 1980, and M/S Shakun Consumer products has recently won the best Bread plant Award from Britannia. • Current plant for Heavy engineering was set up in 2010-11 and is being managed by highly experienced personal who have had more than 35 years experience in Heavy engineering and have been manufacturing boiler support structures since 1977.
Ganges Group – Brief company Profile GANGES ON TIME Customer focused mind set at every level 40 Years 1600 People Manufacturing Experience Working under Ganges group 18 Years Rs 700 Crores Steel Industry Experience Group turnover in Y 2011 60,000MT/Yr Combined steel manufacturing capacities of the plants 16 States and 3 Countries Offices in India and overseas
Ganges Five Finger Strategy for manufacturing excellence Shop floor with 5S concept • Everything has a place, everything is in place. • Visible performance. Visible improvements Supreme Quality: • One Mindset - Don’t receive defects. Don’t make defects. Don’t pass defects. • Drive the process to achieve Six Sigma Quality • Health and Safety at the core of manufacturing operation. Operator Skills: • Prefer multi skilled operators rather than “super specialists” • Special awards for best performers. Process capability: • Measure process capability - If you can’t measure, you can’t improve. • Data based process improvements - Let data speak for itself and not the opinions. • Eliminate process waste – Kaizen, TPM, SMED etc. • Efficient use of people, material, space and equipment Innovation and creativity: • 5 ideas per employee per month. • Best idea, Best Reward. Consistent motivation thorough public recognition • Learning corners – Mistakes are our best teachers. Learn from it so that it won’t be repeated.
Ganges Heavy Engineering Fabrication– Raipur Plant * Expansion planned to 20,000MT per annum by March 2014
Products fabricated so far.. Box Bracing
Plus Column & Auto welded Beams Auto welded Beams Plus Column Auto welded Beams Plus Column
Modern Equipment H beam straightening machine End Face Milling Machine Welding Rotator CNC Flame Cutting Machine
Modern Equipments 1250A SAW machine 500A MMAW machine Electrode Oven High Pressure heating torches Portable Electrode Oven Flux Baking Oven
Innovation – Turning Ideas in to Manufacturing Unique I BEAM & PLUS Beam Rotating Fixture Advantages: Total cycle time reduction in Gazette welding by 50% Reduction in man power by 15% Synchronized cell concept to complete quality job
Ganges Group –Quality Process Our Commitments • Committed to manufacture and supply of fabricated structures with one mind set “GANGES ON TIME” and every time • Committed to Right quality which exceeds Customer expectations. • Committed to follow LEAN manufacturing to avoid non value added activities and wastes in fabrication process • Committed to Continual improvement of our Quality Management System through effective implementation, in order to achieve customer delight • Committed to follow Kaizen principles to improve productivity in business processes and supply chains • Committed to follow TPM, TQM and JIT for shop floor and manufacturing activities “GANGES ON TIME”
Versatile Team Members • Plant Head- Mr Anil Mishra-33 Years experienceheavy engineering experience since 1980 was planning head at ANG Auto from 2009 to 2010 which manufactured all boiler support structures, Triveni Structural Ltd, form 1980 to 2009. • Quality Head- Mr Sanjay Saytode- 8 years experience inHeavy engineering since 2005 was Senior Engineer at ANG Auto from which manufacture all boiler support structures also worked at Simplex Engg. & foundry Works, Bhilaiwhich manufactured all boiler support structures & equipment. • Welding Trainer- MrEti Suresh– 11 years experience as Welder Trainer at ABG ship yard from 2005 to 2010 also worked at Candid Merin, Singapore as Sr. Supervisor form 2001 to 2004, he is AWS QC-1 certified.
THANK YOU Ganges Internationale Pvt. Ltd, VidhanSabha Road, Saddu, Raipur (CG) www.gangesintl.com