5 hour pbl project more like 25 hours n.
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5 Hour PBL Project (More like 25 hours +). By: Stefan Engelhard. Converting A Long Box Pickup into a Short Box. RATIONALE. Sportier look Short box is less common than Long box Harder to find and more expensive Challenge. Required research. What parts are different

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Presentation Transcript
rationale
RATIONALE
  • Sportier look
  • Short box is less common than Long box
  • Harder to find and more expensive
  • Challenge
required research
Required research
  • What parts are different
  • What requires modification
preliminary research
Preliminary Research
  • Is it safe? Is it legal? Will it pass a vehicle safety inspection?
  • Manitoba vehicle inspections Handbook
      • Section 8-3 Frame and mounts
        • Ok if done correctly
  • I-CAR website and Handbook
      • Proper frame sectioning techniques
truck project
TRUCK PROJECT
  • 1. The tear down or disassembly
  • 2. Cutting the frame and welding it backtogether straight
  • 3. Modifying the box
  • 4. Other modifications required
tear down
Tear Down
  • Removing the front clip
tear down1
Tear Down
  • Removing the box
tear down2
Tear Down
  • Removing the cab
tear down3
Tear Down
  • Removing the cab
cutting an welding the frame
Cutting an Welding the Frame

Straight cut

Diagonal cut

modifying the box
Modifying the Box

Cut 12” front & 8” rear

Join and weld back together

modifying the box1
Modifying the Box

Butt Weld Clamps

other modifications required
Other modifications required
  • Driveshaft needs to be shortened
  • Fuel and Brake lines need to be shortened
resources
Resources
  • http://67-72chevytrucks.com/vboard/showthread.php?t
  • =123624http://www.earlyclassic.com/tech.aspx?category=Longbed,%20No!-Shortbed
  • -2https://www.youtube.com/watch?v=NddN52Pe7CQ
  • http://www.musclecarrestorations.com/articles/tech/metal-work/welding-sheet-metal.html
resources1
Resources
  • http://www.hotrodders.com/forum/butt-welding-body-panels-106925.html
  • http://www.powerblocktv.com/player/2min_player.php?ep_show=2min&ep_num=2min-
  • 05http://www.lmctruck.com/