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Prepared by PE

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Prepared by PE

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    1. Prepared by PE - 0 - PPAP Training PPAP??

    2. Prepared by PE - 1 - ?????PPAP Production Part Approval Process ????????

    3. Prepared by PE - 2 - ??PPAP??? ??: PPAP??????????????????????????????,??????????,????????,???????????????????????

    4. Prepared by PE - 3 - ??PPAP???? ?????????????????????PPAP????,????????;?????,??????????????

    5. Prepared by PE - 4 - 3.1 ????(?) ??????,??????,??????????,???????PPAP??????????,??????????,??????????PPAP?????????????PPAP???????????????

    6. Prepared by PE - 5 - 1???????????(?????)?????????????????????,??????PPAP? 2???????????????????:???????????,???????;?????;?????????????;??(????,??) 3????????????????,????????

    7. Prepared by PE - 6 - 3.2 ????(?) ????????????????????,????????,???????????PPAP?

    8. Prepared by PE - 7 - 1???????????????????; 2?????????????(??????)???????,?????????????????????????????????,??????????????? 3?????????????(?????????????????)?????(??/?????),????????????

    9. Prepared by PE - 8 - 4??????????(????????????) 5????????,??? ?????(????)????????,?????????????????????????? 6???????????????,???????

    10. Prepared by PE - 9 - 7?????????????(??????????????),?????????????????????????; 8???/???????——??????(????????)

    11. Prepared by PE - 10 - 3.3 ????(?) ??????,????????????PPAP,??????????????/???,?????????PPAP??(?????????????????????????????????)?

    12. Prepared by PE - 11 - 1??????????(?????????)??????????????; 2??????????(??????,??????????????),??????????(????,????????) 3??????(??????,?????????)

    13. Prepared by PE - 12 - 4????????; 5???????????,????????????? 6???PFMEA?RPN?????(?????),?:??????,?????????,???????

    14. Prepared by PE - 13 - ??PPAP???? ??????? PPAP??

    15. Prepared by PE - 14 - 4.1 ??????? ??PPAP?????????????????,??????1????8?????????300?????,?????????????????? ???????????????????????,????????????,??????????????,?????????????????? CFT:Cross- Function TeamCFT:Cross- Function Team

    16. Prepared by PE - 15 - 4.2 PPAP?? ?????????????(???????spec),??????spec,??????????????/???? PPAP?????????????????????? (??QS9000???4.10.6),??????????/?????????????(??QS9000???4.10.7?4.11.2.b.1)?????????????,???????????????????????????????????????????????????????????????????????,??????????????

    17. Prepared by PE - 16 - 4.2 PPAP?? ??????????,?????????,?????????????1---15?19(???)?,??PPAP FILE ?????;??16?17?18?,?????PPAP??????????????????,??????????,????????????????,??,????????????? PPAP requirement

    18. Prepared by PE - 17 - 4.2.1 ???? Design Records ???? ?????????????????,??????????????????????(??CAD/CAM????,????,spec)???????,??????,??????????(???????????(GD&T)????)?????????

    19. Prepared by PE - 18 - 4.2.2 ????????? Any Authorized Engineering Change Documents ????????? ????????????????????????????,???????????????

    20. Prepared by PE - 19 - 4.2.3 ????(???) Engineering Approval,when Required ????(???) ???????,?????????????

    21. Prepared by PE - 20 - 4.2.4 ??FMEA Design FMEA ??FMEA

    22. Prepared by PE - 21 - 4.2.5 ??? Process Flow Diagrams ??? ???????????????????????????????????????????,?????? flow chart ??APQP????APQP??

    23. Prepared by PE - 22 -

    24. Prepared by PE - 23 - 4.2.6 ??FMEA Process FMEA ??FMEA ?????????QS9000????????FMEA? ???????FMEA???????????????????

    25. Prepared by PE - 24 -

    26. Prepared by PE - 25 - 4.2.7 ???? Dimension Results ???? ??????????????????????????????,?????????,??????????(?????????????????),?????????? ???????????????????????? ?????(??????)????????????????????,??????????????????

    27. Prepared by PE - 26 -

    28. Prepared by PE - 27 - 4.2.8 ??/?????? Record of Material/Performance test results ??/?????? ??????????????????/????,????????

    29. Prepared by PE - 28 - 4.2.8.1 ?????? Material Test Results/?????? ??????????????????????????,???????????????????????? ?????????????,??????????????,??????????,??????????????? ???????????: ---????????????,??,??,??? ???; --- ????; ---?????????????

    30. Prepared by PE - 29 -

    31. Prepared by PE - 30 - 4.2.8.2 ?????? Performance Test Results/?????? ?????????????????????,???????????????????? ?????????: --- ????????????,??,??,??? ???; ---???????????; --- ????? ???????????????????????

    32. Prepared by PE - 31 -

    33. Prepared by PE - 32 - 4.2.9 ?????? Initial Process Studies/?????? ???????????????,????,??????????????????,?????????????????????????????

    34. Prepared by PE - 33 - 4.2.9.1 ?????????????, ?????????????????????????????????, ??????????, ???????????????? ???????X-R??????????,??????????????????????????????25???(????100???)?????????????,?????????????????????????,?????,?????????,??????????I-MR????X-R??

    35. Prepared by PE - 34 - 4.2.9.1 Cpk----?????????? Ppk----????? ??????,????????????????????(??100?????),?????Cpk,????????????????????????Ppk???????(<100???),????????????? ?????????????????????????????(??????????)?

    36. Prepared by PE - 35 - 4.2.9.2 ???????? ???>1.67------------------???????????,??????,???????????? 1.33=???=1.67---------???????,?????????,????????????,????????????,?????????? ???<1.33------------------???????????,???????????? *??:????????????????????,??,?????????????????Cpk?????????

    37. Prepared by PE - 36 - 4.2.9.3 ?????? ???????????,???PPAP?,?????????????,???????????????????????????????????????????

    38. Prepared by PE - 37 - 4.2.9.4 ??????????????? ???????????????,???????????????????????

    39. Prepared by PE - 38 - 4 .2.9.5 ?????????? ??PPAP?????????????????????,????????????????????????100%???????(??QS9000 ???4.2.3.7),??QS9000???4.2.5 ???????,????????Ppk=1.67? Cpk=1.33??????????

    40. Prepared by PE - 39 - 4.2.10 ???????? Measurement System Analysis Studies /?????? ???????????????????,??????????????????,?GR&R???????????????

    41. Prepared by PE - 40 - 4.2.11 ????????? Qualified Laboratory Document/ ????????? ????????????????????????????QS9000??? 4.10.6?/? 4.10.7?

    42. Prepared by PE - 41 - 4.2.12 ???? Control Plan/???? ????????????????????,????????QS9000 ??? CP-Example ??: -- ???????????????????????????????????,??????,?????????? -- ?????????????,??PPAP??????????????

    43. Prepared by PE - 42 - 4.2.13 ?????? Part Submission Warrant(PSW)/ ?????? ???????????????,????????????????????? ??????,??,????????????????PSW? ?????????????????????(????????)?????,???????????????????????????????,??PSW?“Mold/Cavity/Production Process”????PSW???????????????

    44. Prepared by PE - 43 - 4 2.13 ?????????????????????????,???????????????????????PSW,?????,??,????????? ??: ???????????????????????,???PSW??????? ?????,??????????,?????Kg,???????4???,???????,????????10???,???????,??????????PSW?????????,?????,??,?????????????????

    45. Prepared by PE - 44 - 4.2.14 ?????? Appearance Approval Report(AAR)/ ?????? ????????????????,AAR?????;???????AAR???

    46. Prepared by PE - 45 - 4.2.15 ???????? Bulk Material Requirements Checklist (For bulk Material PPAP only)/ ????????

    47. Prepared by PE - 46 - 4.2.16 ?? Sample Product/???? ?????????????? ?????

    48. Prepared by PE - 47 - 4.2.17 ??? Master Sample/??? ????????????????,???????????????????????????,??????????????????????????????????? ???????????????? ????????,?????????,???????????????????????? ?????????????????????,??????????????????????????? Example

    49. Prepared by PE - 48 -

    50. Prepared by PE - 49 - 4.2.18 ?????? Checking Aids/?????? ??????,???????PPAP???????????????;???????,????????????????; ????????????????(? GR&R,???,??,??,?????)

    51. Prepared by PE - 50 - 4.2.19 ?????? Customer Specific Requirements / ?????? ??????????????????

    52. Prepared by PE - 51 - ???????? 1??????????????;???????,????????????? 2?????????????,??????Level 3??????????

    53. Prepared by PE - 52 - 5.1 ?????????

    54. Prepared by PE - 53 -

    55. Prepared by PE - 54 - S —???????????,??????????????,??????? R — ???????????,??????,?????????? * — ???????????,????????

    56. Prepared by PE - 55 - ???????? ????????????????,????????,????????????????????????? ???????????“??”????????????????,????????????????

    57. Prepared by PE - 56 - 6.1 ????(Full Approval) ??????????????????,?????????????????????

    58. Prepared by PE - 57 - 6.2 ???? Interim Approval ????????????????????? ??????????????: — ???????????????; — ?????????????????,????????PPAP???“Full Approval”?

    59. Prepared by PE - 58 - 6.3 ?? Reject ????????????????????,???????,???????????,??????,??????????

    60. Prepared by PE - 59 - ?????? ??????????,PPAP??????????????????????????? ???????????PPAP ???????????????PPAP?????PPAP?????,???????????????????,??????????????????????????????????,??PPAP“????”????

    61. Prepared by PE - 60 - PPAP ???(???Kalex(GZ))

    62. Prepared by PE - 61 - PPAP???????

    63. Prepared by PE - 62 - END

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