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A-dec 500 INSTALLATION. A-dec 500 Installation. Objectives: To make your installation: Better, Faster, Easier, Safer. A-dec 500 Installation. Refer to the A-dec 500 Installation Guide 86.0400.00 Page ii Equipment Installation Box 1: Chair (Install Guide)

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a dec 500 installation1
A-dec 500 Installation

Objectives:

To make your installation:

  • Better,
  • Faster,
  • Easier,
  • Safer.
a dec 500 installation2
A-dec 500 Installation
  • Refer to the A-dec 500 Installation Guide 86.0400.00
    • Page ii
  • Equipment Installation

Box 1: Chair (Install Guide)

Box 2: Front Mount (contains box 4 for floor box when delivery system is ordered)

Box 3: Delivery System

Box 5: Support Link

Box 6: Assistants Instrumentation

Box 7: Lower Arm

Box 8: Support Center

Box 9: Monitor Mount

Box 10: Light

a dec 500 1 package 10 boxes
A-dec 500 – 1 Package – 10 boxes

Box 1: Chair (Install Guide)

Box 2: Front Mount (contains box 4 for floor box when delivery system is ordered)

Box 3: Delivery System

Box 5: Support Link

Box 6: Assistants Instrumentation

Box 7: Lower Arm

Box 8: Support Center

Box 9: Monitor Mount

Box 10: Light

a dec 500 installation tips
A-dec 500 Installation Tips
  • Be familiar with the all-in-one Installation Instructions 86.0400.00
    • Retain with equipment or for future
  • Numbered boxes:
    • Indicate the sequence of installation
    • Allow you to stage equipment
    • Inventory the modules before starting the install
  • Full size templates are available parts book p.2:
    • A-dec 500 Product 86.0904.00
    • 511 Chair 86.0905.00
    • Floor box 85.0472.00
  • Checklist Review
a dec 500 installation tips1
A-dec 500 Installation Tips
  • Tools Recommended:
    • Sizes are all SAE, no metric
    • Hex Key Set (inch)
    • Phillips & standard screw drivers
    • Socket wrench set (SAE)
    • Snap ring tool
    • Adjustable wrench
    • Needle nose pliers
    • Combination wrench set (SAE)
    • Standard pliers
    • Diagonal cutters
    • Hammer
    • Wire strippers
    • Level
a dec 500 installation tips2
A-dec 500 Installation Tips
  • Additional tools that might be helpful:
    • Chapman tool set
    • Taps and T handle
  • Other:
    • Tape
    • Extra cable ties
    • Paper towels or rags
    • Umbilical stringer (009.015.00)
    • A-dec Barbs and Fittings Kit (90.1021.00)
    • 5/16” barb fittings (023.814.01)
    • 5/16” Sleeves (025.109.00)
    • Dry Cartridges (38.1783.00)
    • Wet Cartridges (38.1780.00)
a dec 500 installation tips3
A-dec 500 Installation Tips
  • Be familiar with the Legris air tubing connectors
    • Ensure end is cut square
    • Push into connector fully
      • Pull on tubing to check grip on tubing
    • To release tubing from connector, push on outer ring while pulling tubing out
  • Leave service length to avoid side loading the fitting which could create an air leak
  • Currently used only on the new 5/16” size air tubing connections.
a dec 500 installation tips4
A-dec 500 Installation Tips
  • General
    • Managing Cords and Tubing
      • Route in spaces provided
      • Trim tubing to length
      • Cable tie cords and cables into neat coils
    • Covers have a low profile and must not have any interference to fit properly
    • Neatness counts!
a dec 500 installation tips5
A-dec 500 Installation Tips
  • General
    • CAUTION: Keep hands/fingers clear – this is a new chair with different pinch points to be aware of
    • Covers and Upholstery
      • Leave them off and set, safely, aside until the installation is complete
a dec 500 installation tips6
A-dec 500 Installation Tips
  • General
    • Start all the fasteners before tightening any
      • For example the 3 on the back support
      • Or the 2 button heads for mounting the Cam
    • Leveling
      • Rough – do this to maintain tension or prevent movement
      • Final – do this when the install is complete and the instruments installed
a dec 500 installation tips7
A-dec 500 Installation Tips
  • Chair (Box 1)
    • About the same size as Cascade
      • Chair box measures 48”L x 30”W x 31”H
      • Base plate is 26 3/4” W x 34 ½” L
    • Heavier by 100 lbs
      • Weight – 400 lbs (packaged)
      • Use assistance to move
      • Two people recommended
      • Dolly or hand truck
a dec 500 installation tips8
A-dec 500 Installation Tips
  • Chair strapped to Appliance Hand Truck
    • Leave the two shipping straps in position
    • Use care when going down or up curbs or steps
    • Balance carefully
a dec 500 installation tips9
A-dec 500 Installation Tips
  • Chair
    • Handholds on seat frame at front and rear
      • Be sure the shipping straps in place
    • Do not use the armrests
moving the chair
Moving the chair
  • Chair Lifter Tools
    • Support Link Handle
      • Bolts to support link mount
      • No P/N as yet
    • Seat Frame Handle
      • Schedule 80 PVC
      • Slides over seat frame
      • No P/N as yet

NEW

a dec 500 installation tips10
A-dec 500 Installation Tips
  • Full product dimensions are in the Equipment Catalog
  • 511 chair template available, order 86.0905.00
  • Chair should be bolted to floor
    • Anchor kit 62.0193.00 included
    • Install Guide page 3
a dec 500 installation tips11
A-dec 500 Installation Tips
  • Chair
    • Shipping pin has tag to locate it
    • Release the swivel brake if the pin is difficult to pull out
    • Can be left in place to lock out chair swivel if desired
    • Retain for future use or chair movement. Bags tied to chair for pin and straps.
  • Power
    • Air/electric switch connection for Master ON/OFF
    • ON/OFF button for visual indication of mains power
a dec 500 installation tips12
A-dec 500 Installation Tips
  • Chair
    • 3 Tap Feature
      • Label on base plate
    • Be patient
      • Chair has a soft start feature so it seems slow to start moving (down)
      • Look for the relay LED on the PCB
    • PCB has test points to operate chair if needed.
      • Note: this will disable the 3 tap feature but it can be re enabled by cycling mains power
a dec 500 installation tips13
A-dec 500 Installation Tips
  • Front Mount (Box 2)
    • Locate hardware kit
    • Install the Leveling Cam
      • Raise back up
      • Raise seat frame up
      • Install 2 button head leveling cam screws finger tight
    • Install the 2 leveling studs until only 2 – 3 threads left
front mount installation
Front Mount Installation
  • Front Mount (Box 2)
    • The back needs to be full down or the mount will not go on
    • Tip assembly up to allow mount to hook over the cam
    • Rough level the front mount at this time using the cam and the 2 leveling studs
    • Secure the leveling stud flanged washers
    • Run in the 2 stabilizing screws against the upper structure.
      • Changed to grade 5 from grade 2 Oct ’04.
water bottle on front mount
Water Bottle on Front Mount
  • Box 4 is in Box 2 if Delivery System is ordered
    • Water bottle
    • Floor box and utilities
    • Chair air/water manifold
  • Install the Cap Housing
    • Hole plug pops out easily when loosened from the bottom
    • Start button head cap screw for housing
    • Slide the housing down over the cap screw and tighten the screw
    • Route tubing through arm and retaining boss
    • Trim air and water tubing and connect to chair air/water manifold
delivery system
Delivery System
  • Mounting the Unit (Box 3)
    • Lube post (LubriPlate)
    • Add thrust washer
    • Mount the Delivery System before routing the tubing and wiring
    • Install rotation stop ring and large snap ring (using your snap ring pliers)
  • Tension Adjustment
    • Use 3/32” hex wrench to add tension to delivery arm
delivery system tubing sheath
Delivery System Tubing Sheath
  • Delivery System
    • Install the Spiral Sheath
      • Wait until all delivery system plumbing and wiring installed
      • Start near front and work it forward into the rigid arm
      • Delivery mount pan covers other end
    • Rotation stops can be set in front or rear holes depending on arm rotation
  • Foot Control Sheath
    • Ensure 1/8” tubings are up so they fit in strain relief correctly
floor box
Floor Box
  • Floor Box Carton (4)
    • Packaged with front mount inside box 2 or may be separate
  • Frame and cover
    • Flush or non flush mounted
    • 3 or 10 foot umbilical
  • Utilities
    • Air gauge is placed in slot in frame
    • Chair air/water manifold attaches to lift arm
  • Water bottle and cap assembly
vacuum and gravity adapters
Vacuum and Gravity Adapters
  • Gravity drain 023.812.000
  • Vacuum Adapter 023.816.00
  • More connectors in Parts book

P/N 023.812.00

P/N 023.816.00

water bottle installation
Water Bottle Installation
  • Lube o-ring on receptacle
  • Water Bottle - quick and easy installation
    • Align the bottle seam with the cap
    • Push the bottle straight up
    • Rotate bottle to the right (counter clockwise)
support link installation
Support Link Installation
  • Support Link (Box 5)
  • Install leveling bar with dowel pins and leveling bolt
  • Install support link
    • Install the top 2 bolts to hold support link in position
    • Thread the leveling bolt into the support link and rough level
    • Use jamb nut to lock it against leveling bar
    • Lock in position with 4 bolts, tighten to 65 ft-lb
    • Protect the base plate with a piece of cardboard
support link stop switch
Support Link Stop Switch
  • Stop switch assembly (Kit 43.0087.00)
    • Modify if Lower Arm is to be installed
    • Make electrical connection at chair stop switch
  • Mount lower arm to support link
    • Bearings for top and bottom are Teflon, no lube required
    • Tighten up on the lower arm set screw adjustment to level
support link stop switch1
Support Link Stop Switch
  • Install channel on under side of link
  • Install the lower arm air tubing in the channel
  • Install the actuator plates with the stand off screws
lower arm
Lower Arm
  • Leveling Lower Arm
    • Lift end of arm while tightening the screw with a 3/16” hex wrench
  • Install end cap
    • Tuck end of stop tube in at bottom of arm
solids collector installation
Solids Collector Installation
  • To Install/Remove the Solids Collector
    • Solids collector is keyed for removal and replacement
    • Rotate tubing inlets toward the chair backrest and lift the collector straight up
drain and vacuum fittings
Drain and Vacuum Fittings
  • Durr fittings for Drain and Vacuum
    • Adaptors included to fit stub ups
    • 25mm (¾”) to ½” brass connector
  • Secure fit, barbed ends, o-ring seal, and they swivel
    • Red o-ring 035.053.01
    • Lube with silicone grease
  • Blue retaining clip to secure each connection
    • Clip 022.090.00
lift arm channel
Lift Arm Channel
  • Drain and vacuum tubing
    • Vacuum Tubing channel
      • On right side for the 25 mm vac
    • Drain Tubing channel
      • On the left side for the 20 mm drain
  • Wire clip retains tubing in lift arm channel
  • Lift arm slots to secure
    • Foot control
    • Data cables
    • Power cords
hole for monitor or light
Hole for Monitor or Light
  • Knock out hole for monitor post
    • Don’t use hammer to knock out the hole, you could damage the top
    • Knock hole out from underneath prior to mounting housing on lower arm
  • CAUTION: Careful of sharp edges
cuspidor
Cuspidor
  • Cuspidor Installation
    • Leave tubing/cords cable tied
    • Place rotation stop on post and tighten
    • Place cuspidor on post, allow it to rest on the post box frame part way down
    • Route tubing/cord bundle through arm and into lift arm
    • Align cuspidor with arm and lower on to arm being careful not to impact stop ring
water bottle on support center
Water Bottle on Support Center
  • Remove cap assembly with 2 screws
  • Route tubing
  • Mount bottle housing on support center plate with the 2 screws
  • Trim tubing and connect to chair air/water manifold
monitor installation
Monitor Installation
  • Insert keyed trim ring
  • Insert keyed monitor post into support center
  • Install rotation stop ring
  • Install monitor rigid arm to post
    • Route power cord and video cable
dental light installation
Dental Light Installation
  • Chair Mounted Dental Light (Box 10)
    • Flex arm and head with power cord
    • Rigid arm
    • Lower straight post
    • Post adapter
    • Trim ring
    • Stabilization ring 28.1574.00
    • Power cord extension
dental light installation1
Dental Light Installation
  • Secure light post with screw through keyhole and into post, tighten firmly
  • Connect light power cord to extension cord in support arm and rout to power supply
  • Light flex arm and rigid arm need do not need to be lubricated, there is a Teflon bushing inside
  • Tighten screw to ensure they are locked together
dental light installation2
Dental Light Installation
  • Tighten locking tab retaining screw to ensure ridged arm and flex arm securely locked together
a dec 500 installation3
A-dec 500 Installation
  • Don’t forget:
    • The delivery system thrust washer
    • To lube the water bottle o-ring
    • The cuspidor swivel stop
a dec 500 installation4
A-dec 500 Installation
  • Don’t forget:
    • The cuspidor trim ring, correctly fitted
    • The monitor mount rotation stop
    • The light trim ring
a dec 500 install checklist
A-dec 500 Install Checklist
  • Why have one?
    • All items installed
      • Chair bolted to the floor
    • All items work
      • All Stop Switch functions
    • All items adjusted
    • All items programmed
    • Staff informed about equipment operation and maintenance
      • In-service clinic performed by dealer sales or technical rep
a dec 500 install checklist1
A-dec 500 Install Checklist
  • Checklist:
    • An aid to installation
    • A reminder for the installer
    • Retained for reference
a dec 500 installation questions
A-dec 500 Installation Questions
  • Which box is the Installation Guide in?
  • Where is the Floor Box 4 when a Delivery System is included?
  • What should be the first item you look for in a box?
  • Where can the Water Bottle be installed?
  • Can the 3 tap feature be reactivated? How?
  • On which side of the lift arm does the drain tubing go?