CE-332 CONSTRUCTION ENGINEERING AND MANAGEMENT

CE-332 CONSTRUCTION ENGINEERING AND MANAGEMENT CHP 9 - PROJECT PLANNING AND SCHEDULING By ASSOC. PROF. DR. AHMET ÖZTAŞ UNIVERSITY OF GAZİANTEP DEPARTMENT OF CIVIL ENGINEERING Lecture 9

CHP 9-PROJECT PLANNING & SCHEDULING • INTRODUCTION • SCHEDULING THROUGHOUT THE PROJECT • Pre-construction Planning, • Scheduling during Construction, • Post construction Scheduling • THE PLANNING AND SCHEDULING PROCESS • SCHEDULING METHODS (Bar Chart , Matrix Schedules, Network Schedules) • CREATING THE SCHEDULE • CONCLUSION

Learning Objectives In this chapter you will learn the following: • Uses of schedules and types of scheduling methods • How and why schedules are used in the pre-construction and construction stages of a project • How to construct a network diagram • How to determine the duration of an activity • How to perform the basic network calculations

Introduction-1 In project management, a schedule is the tool most commonly used to plan the project step by step. By systematically analyzing each activity and its relationship to the ones that come before and after it, the project manager can build the project on paper before committing resources to it. Schedules are essential to successful execution of any complex project.They are not unique to construction industries, including business, manufacturing and publishing. Schedules are particularly useful when companies undertake multiple projects that use common resources.

Introduction-2 Trades people, workspace, equipment and management personel are not available in unlimited quantities, so they must be allocated properly for efficiency. Today, with the help computers and their simplified operating hardware, more owners, designers and construction professionals use network schedules at many levels. They are used as a basic part of the control system of most construction projects.

Introduction-3 Schedules establish the start, duration and completion dates of project or task. They let people and organizations know in advance when expect a certain action to take place. Contractors and suppliers to stay profitable, have many jobs that must be organized and planned. Start and completion date of particular job is essential information because it allows them to determine whether or not the job can be accomplished in the context of their other work.

Introduction-4 Scheduled start dates determine when goods or services need to be brougth to the job site, when a work force needs to be mobilized and, When equipment rental begins. This date is critical to the accurate pricing of the project. There are times, howewer, when contractors want key materials delivered early to eliminate the risk of holding up the project because of delays in either fabrication or delivery.

SCHEDULING THROUGHOUT PROJECT Preconstruction Planning Scheduling is a key activity during preconstruction stage. Project financing commitment to tenants and market projections all depend on understanding the scheduled start and completion. The only way to accurately predict whether or not the required completion dates can be met is using a schedule. The earlier the dates are projected, the earlier the owner can be make a choice based on those dates.

SCHEDULING THROUGHOUT PROJECT-2 During preconstruction, The first schedule is assembled with little information. As the project evolves, managers will continually refine the schedule to optimize the project activity duration, creating efficiencies in time and money. The initial schedule is a tool for the project team to begin to make intelligent management desicions. In summary scheduling during preconstruction provides the project team with necessary information to properly plan and coordinate the entire desing/build process.

Scheduling during Construction-1 Project schedules are essential to the succesful coordination of a project’s day-to-day activities. Material deliveres, equipment, and people are all orchestrated through the schedule. As a project progress, delays inevitably occur. The project manager’s job is to effectively deal with these delays and to anticipate them as much as possible. If problems never occured on a project, the project manager’s role would be less critical. It is intelligent response to bad weather, equipment failures, strikes, design errors and omissions that seperates the well-managed project from disaster.

Scheduling during Construction-2 A CPM schedule may record the actual daily activities at the site. The schedule often is placed on the wall of the job site trailer, where it is clearly visible to all trades people. The project manager can graphically record progress,often with coloured markers and symbols. Schedule record issues for the day, but it can help the manager anticipate future problems. This information may also be essential to succesfully negotiating a future change order or a claim.

Postconstruction Scheduling As a project nears completion, the ultimate user becomes more involved in the constrution process. In many projects the owner begins to occupy the facility during construction. This partial occupancy must be closely scheduled, requiring weekly meetings to coordinate the constrution work with the tenant improvement worknecessary to allow occupancy.

Postconstruction Scheduling-2 An important function for the project team is to close the books on the project. if the people and companies involved are to learn from the project experience they must record its actual events. Unplanned events such as coordination difficulties, production rate differences or delivery delays should all be recorded. Record keeping is also important in case of future claims or disputes.

PLANNING AND SCHEDULING PROCESS-1 The planning and scheduling process, which begins in the preconstruction stage , can be divided into seven steps: • Establish objective: Scheduling begins with a plan.The first step is to establish an objective that can be defined as a specific, measurable project goal.The key is that the objective should be attainable and fit within corporate goals.

PLANNING AND SCHEDULING PROCESS-2 2. Identify project activities: The second step is to breakdown the project into definable work activities that,when completed,reach the objective.An activity should be action-oriented,visible and measurable.For example: • Survey and layout site. • Procure structural steel. • Form footings. • Install elevator cab Activities should be sortable by area,discipline and phase.

PLANNING AND SCHEDULING PROCESS-3 3. Determine activitity sequence:The next step is to sequence the project activities.Construction managers must determine in what order activities occur.The best way to examine each activity independently and ask for the following questions: • What activity must precede this activity? • What activity must succed this activity?

PLANNING AND SCHEDULING PROCESS-4 • Determine activity durations: At this point the duration of each activity must be determined. If an estimate has ben prepared each activity should be examined in ligth of what duration assumtions were made at the time of estimate. At this stage it is best to calculate the normal duration for each activity: that is the duration that will complete this activity in the most effective manner.

PLANNING AND SCHEDULING PROCESS-5 • Perform schedule calculations: Once the activity durations are determined, it is possible to add up the durations of different activity sequences or paths. The longest path through the network is called the critical path and determines the duration for the project.Paths that have a shorter duration, also called float or slack.

PLANNING AND SCHEDULING PROCESS-6 • Revise and adjust: Scheduling is an iterative process: the result of step 5 is only the beginnig. Up to this point normal levels of resources and optimum crew sizes have been assumed. Howewer, it may show overcommited resources or an unacceptable completion date. If this is the case, the scheduler has many tolls to work with it. He or she can defer work, increase crew size, or plan overtime work to meet project goals.

PLANNING AND SCHEDULING PROCESS-7 As adjustments are made and the project’s duration shortened, direct costs increase; but because the job is shortened, indirect costs go down. This process of accelerating work to shorten the duration of a project is called crashing. It is an important step in determining the optimum duration for a project.

PLANNING AND SCHEDULING PROCESS-8 7. Monitor and control: The optimum schedule is the baseline or target schedule For the project and defines when work begins. As the work proceeds, changes may occur due to scope revisions,unforeseen conditions or mistakes. The project managers goal is to make the appropraite adjustments to keep the forecasted completion date.

SCHEDULING METHODS A schedule can be used to manage, coordinate, and report. Depending on the user’s sophistication, the schedule can take differrent forms. For instance, owner/developer of a 500 million high-rise does not need to get involved in coordinating the drywall finish work. He would be interested in when the project as compared to overall schedule and budget. This type of information can be best povided a bar chart. A bar chart can be developed quickly and inexpensively and is simple enough for an untrained people.

SCHEDULING METHODS-2 On the other hand: Field superintendent is concerned about the delivery of key materials as well as the coordination of the many subcontractors on the project. his job is to insure that the job proceeds and that no one particular events disrupts the flow of a project. Thus it is essential that a schedule be prepared that accurately reflects the detail of the project.

SCHEDULING METHODS-3 A CPM schedule that is network-based provides the necessary detail to accomplish what superintended needs. This schedule is expensive to produce and requires a fairly high degree of technical competence, but it also provides the degree of information necessary to adequately control the project.

Bar Chart Schedules The bar chart is graphically the simplest of the scheduling methods. Most project people understand it, and it can be produced more quickly than any of other methods. To quickly examine overall timing,owners,designers and construction professionals frequently use it in the planning stage of a project.The bar chart reveals several important facts about the project: Its planned length, The planned length of the each project component.(That is ,design ,bid and award,and construction) The calender start and finish dates for each project phase.

A Bar Chart Month 0 2 4 6 8 10      Activity Design house and obtain financing Lay foundation Order and receive materials Build house Select paint Select carpet Finish work      1 3 5 7 9 Month

Bar Chart Schedules-2 Bar charts can also be used to report information to people who are concerned about project but may not be involved in day-to-day management. Bar charts can provide a quick, visual overwiev of a project and can be colour-coded and time-scaled, working well as a tool to compare actual progress to planned. It is important to remember that a bar chart does not communicate the interrelationship among project activities. So, bar charts can not be used to calculate specific project activity start dates, completion dates, and available float time.

Bar Chart Schedules-4 In summary, bar charts are excellent communicators of time-related project information. They are quick and easy to develop and understood by most people. Their major limitation is that interpendencies among activities can not be shown. Thus, complicated management decisions should be made using other, more thorough scheduling methods.

Matrix Schedules-1 Matrix schedules are typically repetative work as on a high-rise office building. A quick review of this schedule gives the management team an overall view of the project, including the interdependencies among listed activities. Subcontractors or project people responsible for a specific task need only look at their particular responsibilities and see what prcedes and succeeds their work.

A matrix schedule is graphically simple, visually defining the interrelationships among major operations. Building Floors 23 22 21 Intermediate Floors 4 The metal studs follow the concrete slaband precede the electrical conduit. 3 2 1 B

Matrix Schedules-2 The crew can also see that the work on the fifth floor occurs before the sixth. By examining the schedule more closely, the crew can also see when the work is scheduled to start and finish.

Matrix Schedules-3 A matrix schedule is a good tool for controlling field activities because it can be posted at the field office and update as the work proceeds. Superintendents can easily colour in the boxes as the work is accomplished to provide a more visiual picture of the job’s progress. For persons responsible for a specific trade are able to critique their own progress in relation to related work. Most project people can find a specific task on the schedule and see due date and the activities that precede and succeed the task..

Network Schedules-1 The workhorse of the construction schedule in the network schedule often called a critical path method (CPM) schedule. It is best prepared by a team of people who have complete knowledge of all aspects of the project. A complete network schedule requires that all the work to be completed on the project be defined and organized. In network scheduling each item of work is called an activity.

Network Schedules-2 These activities are each given a duration (in hours,days,weeks and so on), and they are connected by network diagrams. A completed network thus defines activity interrelationship and durations, considers available resources, and assumes how the project will be pursued. A network schedule can be viewed as a road map that, if followed, will bring the project to its desired destination.

Network Schedules-3 Questions such as what work can be scheduled concurrently or more specifically, what task precede placing floor tile are all answered by the network schedule. Network schedules two forms: • activity on arrow notation • activity on node notation (precedence notation). In activity on arrow notation, the work or activity is shown on the arrows, which are connected by nodes. In precedence notation, the work occurs on the nodes, which are connected by arrows.

Procure formwork Lay out footings Forms and concrete Erect steel Excavate footings Mobilize Procure steel Activity on arrow notation

Procure formwork Mobilize Lay out footings Excavate footings Forms and concrete Erect steel Procure Steel Activity on node notation

Network Schedules-4 When a network schedule is compared to the matrix and bar chart schedules, many differnces appear. The network schedule is clearly the biggest undertaking. The thorough preparation of a network schedule for a large commercial project such as a high-rise office building can take several weeks and consume tremendous resources.

Network Schedules-5 Fairly detailed project information must be available and to provide the opportunity for updates and revisions,computer hardware and software must be purchased. Therefore, matrix and bar chart schedules are derived from the network schedules to communicate schedule information to both field personnel as well as nontechnical people such as the public and financial backers.

Network Schedules-6 Owners, designers, construction managers and other interested parties have come to understand the benefits provided by networks. Most project managers are now educated in scheduling theory and know how to use computers to produce network schedule. That is why many if not most major construction projects require that a network schedule be submitted before any construction can begin.

CREATING SCHEDULE-1 Activity Definition Activities divided into three categories: a) Production: includes on site construction of the project. b) Procurement: track the material from the supplier to the job site. This includes the preparation and approval of submittals and the manufacturing and shipping of the material to the site. c) Administration: include inspections, permits, and other government or bureaucratic activities that must occur on a project.schedules are generally created by first identifiying all activities, organizing the work by discipline,area,and/or project phase.

Network Diagram The network diagram is the tool used to organize all of the project activities. It is like a road map for the project-starting on the left (where the project begins) and reading across to the right(where the project ends) Depending on the sophistication of project, many paths may exist through the network. Creating accurate network diagrams is difficult since they involve all the organization in a project, each individual goals.

Network Diagram-2 Creating the network diagram should be viewed as a managemnt exercise and an opportunity to bring together all the key players on the project to determine the best way to complete the project. It is far better to work out differrent approaches in a conference room than in the field. Post-it notes are good way to work out the logic of a project. By working as a group to create the initial sequence of activities, all the team members have some input very early in its development.

Activity Duration Activity duration is the amount of time assinged to complete a particular activity. Schedules use only whole members. With new construction or renevation, workdays are typically used as the time unit. However, in fast moving facilities, maintenance work hours or even minutes may be a more appropriate time unit. Durations can be figured in a number of ways:

Activity Duration-2 • Duration can be determined by examining pastsimilar projects. Many projects use the same activities over and over, so by maintaning good records managers can predict durations accurately. • Durations for work that will be subcontracted, deliveries and vendor items, and work that will be performed by other divisions can be best determined by talking to the appropriate people.

Activity Duration-3 • Cost data books such as those published by R.S.means can be used as a source of duration information. Means defines standart crew size and crew productivity. It also defines a man-hour unit. The time it takes for one worker to complete one unit. This information can be used to establish durations, particularly when the scheduler has little past project experience.

Activity Duration-4 Method 1 Duration(days)=Quantity/Daily crew output Method 2 Duration(days)=<Quntity*(manhours/frame)>/<(8hours/day)*workers in crew>

Calculations-1 The scheduling calculations are performed to answer the following questions: • What is the project’s duration? • What are the start and finish date for the project activities? • Can a project activity be delayed?If so, how long?

Calculations-2 The first step in calculation stage is called the forward pass. The forward pass determines the early starts and finishes for each activity and the project duration.The forward pass is conducted by adding activity durations along the different paths,beginnig at the start node and ending at the finish node. Many notations are used in network schedulıing. For the purposes of this exercise, activity on arrow (i-j notation) and activity on node (precedent) will be used.

Calculations-3 The forward pass begins with the first node assigned < time 0 > ; the duration of each successive activity is added to the time.In activity on arrow notation,the i node time of an activity with only one precedent is equal to the i node time of its precedent plus its precedent’s duration.In precedent notation the early start time of the activity with only one precedent equals the early finish time that preceding activity.In summary, the forward pass defines the project duration and the earliest possible start and finish time for each activity given the durations and logic assumed for the project.

CE-332 CONSTRUCTION ENGINEERING AND MANAGEMENT