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Nanofiber Filter Technology. Derek L. Balchuck MEEN 3344 Spring 2009. Likely Filter Materials. Cellulose for the base material Alumina powder with glass fibers bonded at 100 °C Polyvinyl-alcohol Polyvinylidene Chloride Polyvinylidene Fluoride Polyvinylidene Halide
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Nanofiber Filter Technology Derek L. Balchuck MEEN 3344 Spring 2009
Likely Filter Materials • Cellulose for the base material • Alumina powder with glass fibers bonded at 100°C • Polyvinyl-alcohol • Polyvinylidene Chloride • Polyvinylidene Fluoride • Polyvinylidene Halide • Melamine-formaldehyde as resin
Fabrication of Filters • The base material is made from a web of cellulose • The cellulose web has the ability to retain a rigid shape • The nanofibers are then applied by electrospinning the desired material to the cellulose layers. • Resin is applied, most likely immediately before the nanofiber material leaves the pipette. • Forming various layers of nanofibers, cellulose and other materials result in a stepped filtration device • Note 1: the nanofibers are less than 200 nanometers in diameter • Note 2: Even though the gap between the nanofibers is greater than the particle’s size, the filter can still filter out that particle
Benefits • High volume filtration efficiency in air or fluids • The filter is not made of paper so when moisture is present, the filter does not absorb the condensation. • Holds-up to sand and salt • In a relatively dry atmosphere, the maximum operating temperature is 250ºF.
Applications • Military – sand, salt, water, high temperatures and radioactive materials (pre-filter for the HEPA filters) • Marine and liquids – condensation in the air flow and ultra fine dust particles (for engines), filter out particulates in the water or other various liquids • Industrial, Agricultural and Off-road vehicles – high volumes of sand, dirt, salt and high temperatures • After treatment compatible – particulate filters found on post January 1, 2007 will plug-up when using a wet gauze filter, charged with oil (K&N)
Disadvantages • The nanofiber material will tear easily. • The nanofiber filters cost more than the typical paper filter, due to the additional manufacturing processes. • Maximum temperature sustained with the humidity above 90% is only 100ºF.
Sources • http://www.donaldson.com/en/filtermedia/support/datalibrary/052023.pdf • http://www.donaldson.com/en/filtermedia/support/datalibrary/052025.pdf • http://www.google.com/patents?id=D0ESAAAAEBAJ&pg=PA6&dq=donaldson+nano+air+filter&source=gbs_selected_pages&cad=1_1#PPA1,M1