1 / 28

MAHINDRA HINODAY (Foundry Division) PRESENTATION

MAHINDRA HINODAY (Foundry Division) PRESENTATION. Mahindra Group Turnover Euro 6 Bn. Farm Equip. Automotive. Systech. Infrastructure. Telecom & IT. Finance. Gear. Steel. Forging. Customer. Stamping. Composites. SSBU. Engg Ser. Tool/Die Design. Casting. Systech Synergies.

bruis
Download Presentation

MAHINDRA HINODAY (Foundry Division) PRESENTATION

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. MAHINDRA HINODAY (Foundry Division) PRESENTATION

  2. Mahindra Group Turnover Euro 6 Bn Farm Equip Automotive Systech Infrastructure Telecom & IT Finance

  3. Gear Steel Forging Customer Stamping Composites SSBU Engg Ser Tool/Die Design Casting Systech Synergies Systech Turnover : Euro 700 Mn Casting Turnover : Euro 44 Mn

  4. Hinoday Overview • Foundry Overview • Foundry Customer/Product Profile • Foundry Design & Development Capabilities • Foundry Facilities

  5. Foundry Overview

  6. India’s largest independent SG Iron automotive parts producer 70,000 TPA - 40% Sales is in fully machined condition Customers’ New Product Partner Exports 21% Business Highlights Foundry Overview

  7. Established in 1997 Land & Building Total 180,000sq mts Built up 42,000sq mts Total Investment USD 110 Mn Man Power Workmen 580 Management staff 208 Total Capacity 70,000 tpa Sales 11-12 Rs 3,798 Mn (40,667 MT) USD 77 Mn/ Euro 56 Mn Infrastructure Foundry Overview

  8. Journey So Far Foundry Overview Technical Collaboration with Hitachi Metals Company started by Dr Morris Diversified into Foundry Business 4th Molding line commissioned Approval for 3rd Molding line TS16949 certification Ownership by M&M 2011 1963 1984 1996 2004 2007 2010 2010 1981 1987 2002 2005 2007 3rd Molding line commissioned Ownership by Piramals Financial Participation by Hitachi Metals In house machine shop started 2nd Molding line commissioned Exports started

  9. Investing in Quality Foundry Overview • Quality Certifications • ISO/TS : 16949 Certified • ISO/OHSAS : 14001 Certified d

  10. Only Foundry to produce cast Crankshaft High Pressure line for Ductile Iron by an independent Foundry Auto pouring System with Automatic inoculation CAD – CAM process for tool design and manufacturing Use of Cold box process in mass production First Time in India Foundry Overview

  11. Foundry Capabilities Capability to produce range of products - Weight range 3kg ~ 83kg single piece Complex thin wall castings - Nominal wall thickness 4mm Castings with high strength & high ductility Various Material Grades - All Grades of SG Iron - High SiMo - Austempered Ductile Iron - SiMo Crome SG Iron Foundry Overview

  12. Foundry Sales Growth – Rs Million Foundry Overview

  13. Foundry Sales Growth Tons/Year 11~12 New line added Foundry Overview 10~11 New line added New line added Auto pour Casting cooling Conveyor & TPM Reached project Capacity

  14. Foundry Customer/Product Profile

  15. Axles India Ltd. Customer Base Customer & Products Domestic Export

  16. Focused Product Verticals Customer & Products Axle & Transmission parts Turbine housing Medium & Heavy Commercial Vehicle (MHCV), Utility Vehicle (UV) CV & UV, Pass car Crankshafts Passenger car

  17. Product Application Customer & Products Product Portfolio • Largest Ductile Iron Foundry • Capacity 70 KT/year • F12 Revenues Rs 3797 Mn • Export 29% Customer Segment • Customers • Top 4 Customer 66% • - M&M, AAL, JCB, JD • TC customers • - CTT & HTT

  18. Design Capability

  19. CAD-CAM process for Tool Manufacturing - Versatility in use of different soft wares – Catia and Pro-E - Design Engineers trained at Hitachi Metals - Lead time reduction – Design Automation and Standardization Flow and Thermal analysis for Product development - Right first time - Castings with high Integrity Design Capabilities Design & Development

  20. Design Process – Flow & Thermal Analysis Design & Development

  21. Product Development Design & Development

  22. Facilities

  23. Facilities • Molding Line : GF • Horizontal Parting 96moulds/hr • 900*700*300/300 • Flask less Horizontal • 120 moulds/hr • 610*509*200/200 • Flask less Horizontal - 2 lines 100 moulds/hr • 700*600*300/300 • Sand Plant : GF • Automated Sand Plant • High Speed Intensive Mixer • Sand Cooling System • On Line Compactibility measurement • Melting • MF Furnaces • 6T/3.5MW - 1no Dual track • 4T/2.5MW – 1no Dual track • 2T/1000KW – 1no Mono Track • 3T/2.5MW – 1no Dual track • Vibratory Chargers : 8 nos • Pouring • 2T Unheated Tundish with Vision Control - Autopour • Pouring car – 1 no

  24. Facilities • Core Shop • Cold Box Machines • Horizontal Parted – 5L/20L/30L • Vertical Parted – 5L/10L/20L • Shell Core Machines • Size 600*300 • Shot Blasting • Spinner Hanger GF : 2no • Tumblast GF 2.7t/hr : 3no • Casting Cooling Conveyor • Quality Assurance • Vacuum Emission Spectrometer – 2 nos • Hardness Testing • Tensile Testing • Image Analyzer • CMM • Ultrasonic Testing • Designs • 3D Modeling – Pro E • Simulation – Pro Cast • Auto Cad 14

  25. Machining Facilities Machining Business Overview • Established in April 2006 • Land & Building 1540sq mts • Total Investment USD 4.5 Mn • Man Power • - Operators 200 • - Management staff 15 • Total Capacity 650,000 nos/year • Sales 11-12 • - Value added Rs 206Mn (448,085 nos)

  26. Machining (In-house) CNC Lokesh (23 nos) VMC Mori Seiki (4 nos) VMC Fanuc (14 nos) Mori Seiki (1 nos) HMC CMM Accurate (3 nos) Contour Tracer, Roundness Tester 1 each Electronic Guages 4 nos Leak Testing, Washing, Nuber Punching & Welding 46 nos Machine Shop caters to the global demand of Turbocharger OEMs Machining Facilities

  27. Familiarity with Export business • Familiar with • EDI (Electronic Data Exchange) and VMI (Vendor Managed Inventory) • Full container shipments • Global RFQ /RFI /Global bidding process • European OEM’s quality requirements • Bar coding

  28. THANK YOU THANK YOU

More Related