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Solutions with Wonderware Historian and Active Factory Client. Richard Anderson Regional Sales Manager. Wonderware Historian is … . Analysis & Reporting. Reporting - Clients. Tools – Based on Microsoft Technology. Fully Configured Microsoft SQL Server Database.

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solutions with wonderware historian and active factory client

Solutions with Wonderware Historian and Active Factory Client

Richard Anderson

Regional Sales Manager

wonderware historian is
Wonderware Historian is …
  • Analysis & Reporting

Reporting - Clients

  • Tools – Based on Microsoft Technology

Fully Configured Microsoft SQL Server Database

High Speed Data Acquisition

Efficient Data Storage & Compression

  • Quick Configuration & Setup

Enhanced for the Plant Floor Plant Floor PLC / DCS

And HMI

  • Offers High Data Availability
  • Web portal – Information server
slide3

High Speed Data Acquisition &

Storage System

5 Clients - continuously connected

  • Trending ( 100 Tags )
  • Published Excel reports every Hour & 15 Min – ( 520 + Tags )

Stratus ftServer 4400

60 000 tags – every 1s

20 000 tags – every 3s

20 000 tags – every 5s

  • 50 000 Discrete Tags
  • 50 000 Analog Tags

Gary Lowenstein

Tech Support Manager

Software Configuration

Windows 2003 Server SP2

MSSQL 2005 SP2

Historian 9.0 Patch 1

Active Factory 9.2

Information Server 3.0

Hardware Configuration

Dual Channel Dual Core Processor 2Ghz

8 GB Ram

slide4

High Speed Data Acquisition &

Storage System

  • Average SysPerfCPUTotal
  • ONLY 9%
data compression
DATA Compression

Typical Historian

5,000 tags

x 720 values per hour

5-second updates

x 24 hours per day

x 5 years

x 365 days per year

30,153,600,000 values

150+ billion

1 TB vs. 55 TB

200 GB vs. 11 TB

< 2% of Standard SQL Compression

Multiply – more tags, higher rates, longer term

98% Storage savings is significant

standard historian functionality

Forward

Secondary

Primary

Store

Standard Historian functionality
  • Standard Functionality
  • Remote IDAS Store & Forward

Wonderware Historian

Remote IDAS

  • I/0 Failover

X

X

Master I/O Sever

Slave I/O Sever

easy to configure historian
Easy to Configure Historian
  • Configure Easily by Importing Tags or .CSV file
  • Provides a tool for importing tag lists
  • Can make use of OPC as a data source
    • Siemens , Rockwell , Schneider & Others
wonderware system platform

Clients

Wonderware System Platform

Historian

(InSQL)

Historian

Wonderware System Platform

3rd Party

Data Sources

S/W Applications

3rd Party

Controllers

arhcestra and the historian
Arhcestra and the Historian
  • Arhcestra adds Value to the Historian

1. Built in Failover

Wonderware Historian

  • 2. Built in Store & Forward

3. Easy to configure

4. Concept of Standards and Inheritance

Master I/O Sever

Slave I/O Sever

inheritance

XV101

XV102

$Valve-3Way

XV103

$Valve-2Way

XV104

Inheritance

Application

Model

Application Standards

Flow

$Control Module

TEMPLATES (CLASSES, PARENTS)

INSTANCES (OBJECTS)

DEVELOPMENT

model view

Deploy

Model View

Common Namespace

Automatically Created

arhcestra and the historian1
Arhcestra and the Historian
  • Arhcestra adds Value to the Historian

1. Built in Failover

Wonderware Historian

  • 6. Monitor System performance
  • 2. Built in Store & Forward

3. Easy to configure

4. Concept of Standards and Inheritance

Master I/O Sever

Slave I/O Sever

5. Do not have to perform Tag imports when changes are made.

slide15

Use the Historian and Active Factory tools to contribute to

Plant Analysis &

Reporting

Compare Batches

Microsoft Technology & Industry Standards

batch trend with target region
Batch Trend With Target Region

Overlay process and Compare Batches

slide17

“Golden Batch” - Compare

Highlight when process is out of Limits

live historical playback mode
“Live” & Historical Playback Mode

Use “real” data to simulate operations

Great training tool for operators

slide19

Use the Historian and Active Factory tools to contribute to

Plant Analysis &

Reporting

Compare Batches

Production

reports

Microsoft Technology & Industry Standards

slide20

Import Tags into Excel

Display Target vs Actual Produced

Use Excel to customise look and feel

*

slide21

View Report via Web Information Server

Generate Report with Selected time Period

scheduled web reports
Scheduled Web reports

Scheduled Report can run every Hour / day / shift …..etc etc

*

slide23

Use the Historian and Active Factory tools to contribute to

Plant Analysis &

Reporting

Compare Batches

Daily Production

Schedule

Ad Hoc Analysis

Microsoft Technology & Industry Standards

answer questions
Answer Questions ….

Troubleshooting –

When did the motor Trip

How was production influenced at that time?

slide25

Use the Historian and Active Factory tools to contribute to

Plant Analysis &

Reporting

Compare Batches

Daily Production

Schedule

Ad Hoc Analysis

Production

Throughput

Microsoft Technology & Industry Standards

integral retrieval mode
Integral Retrieval Mode

Liters / Minute

Liters (linear)

Over a shift

Over a Day

counter retrieval
Counter Retrieval

Infer these points

Rollover Point

Counter Retrieval

(units per period)

slide28

Use the Historian and Active Factory tools to contribute to

Plant Analysis &

Reporting

Compare Batches

Daily Production

Schedule

Ad Hoc Analysis

Production

Throughput

Time weighted

Average

Microsoft Technology & Industry Standards

averages
Averages

Time Weighted

Average

Average:

50.0

30.0

slide30

Use the Historian and Active Factory tools to contribute to

Plant Analysis &

Reporting

Maintenance &

Equipment Monitoring

Compare Batches

Duration Analysis

Daily Production

Schedule

Ad Hoc Analysis

Production

Throughput

Time Weghting

Microsoft Technology & Industry Standards

duration analysis
Duration Analysis
  • Use Active Factory Trend to….
  • Determine Processing Time
  • - How Long In Each Phase
  • Idle Time -
  • If you aren’t processing, you aren’t Making Money

Duration Analysis is Key to improving (Reducing) Cycle Times

slide32

Use the Historian and Active Factory tools to contribute to

Plant Analysis &

Reporting

Maintenance &

Equipment Monitoring

Compare Batches

Duty Cycles

Daily Production

Schedule

Time in State

Ad Hoc Analysis

Production

Throughput

Time weighted

Average

Microsoft Technology & Industry Standards

slide33

“ValueState” Retrieval tells us - How many hours has the motor run

How many Motor starts have there been

Generate a report in Excel

How much time in % has the motor been running

slide34

Use the Historian and Active Factory tools to contribute to

Plant Analysis &

Reporting

Maintenance &

Equipment Monitoring

Health Safety &

Environment Analysis

Compare Batches

Duty Cycles

Investigations

Daily Production

Schedule

Time in State

Emissions Monitoring

Ad Hoc Analysis

Energy Management

Production

Throughput

Time weighted

Average

Microsoft Technology & Industry Standards

slide35

Use the Historian and Active Factory tools to contribute to

Select XY Scatter Chart Function

Maintenance &

Equipment Monitoring

Plant Analysis &

Reporting

Health Safety and

Environment

Compare Batches

Investigations

Duty Cycles

  • Select Tags to compare Example
  • Load PV
  • Power PV

Daily Production

Schedule

Time in State

Monitoring Emissions

Ad Hoc Analysis

Energy Management

Production

Throughput

Time weighted

Average

Microsoft Technology & Industry Standards

x y scatter plot power vs load
X/Y Scatter Plot – Power vs Load

Change Load to optomise power consumption

Power

Load

tiered historians
“Tiered Historians”

Tier-2Centralized reporting

& system of record

Tier-1Local troubleshooting & buffering

tiered historians replicated data
Tiered Historians. Replicated Data

Replicate all data or selected tags

tiered historians summary data
Tiered Historians: Summary Data

Send only periodic aggregates

Summary” Tag

Tier-1Local troubleshooting & buffering

dual tier 2 historians
Dual Tier-2 Historians

Tier-2Centralized reporting

& system of record

Tier-1Local troubleshooting & buffering

reporting support industrial data cleansing
Reporting Support: Industrial Data Cleansing

Single-point spikes

“Gaps” or “bad” data quality

historian helps you to take better proactive decisions information visualization
Historian Helps you to take better, proactive decisions …. Information - VISUALIZATION

Running Hours

Event Sequences

Equipment Efficiencies

Equipment Monitoring

Post event Analysis

Performance Analysis

Process Optimisation

KPI - Dashboards

Production Summaries

Energy Usage

MANAGEMENT

ENGINEERS

&

ANALYSTS

MAINTENANCE

&

OPERATIONS