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Innovation at the Core of our existence – The World’s Greatest Solder Station. Lead Free Hand Soldering Challenges. Guaranteeing quality in a Lead Free environment will put the greatest demands on hand soldering applications. ?. ?. ?. ?. ?. ?. ?. ?.

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Innovation at the core of our existence the world s greatest solder station
Innovation at the Core of our existence – The World’s Greatest Solder Station


Lead free hand soldering challenges
Lead Free Hand Soldering Challenges World’s Greatest Solder Station

Guaranteeing quality in a Lead Free environment will put the greatest demands on hand soldering applications.

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Soldering iron design requirements for lead free
Soldering Iron Design Requirements for Lead Free World’s Greatest Solder Station

From a repeatability standpoint, all solder joints should be made with the same temperature, e.g. the tip temperature must remain constant.

Due to the fact that typically irons do not recover lost heat fast enough, operators use high set temperatures. These high temperatures will be even higher for lead free. The problem lies in the fact that the iron tip is heated by a heating element and as heat is transferred to each consecutive joint, the tip temperature decreases. Where the sensor is located is critical – the further to the end of the tip, the better!

How well the iron recovers or puts back the heat lost at the tip, ultimately determines the actual joint temperature.


Conventional Soldering Iron Heat Recovery Problems World’s Greatest Solder Station

390° C

Temperature control at heating element!

Iron Tip Temp

(60 W PTC Heating zone)

Heat shield

Lead Free

Process Window

Air

Copper tip

Cold Solder

Heat transfer fromtip to solder joint

Every solder joint is colder than the one before!


Soldering Iron Heat Recovery Failure World’s Greatest Solder Station

Poor placement of sensor leads to recovery problem!

The tip is cooled during soldering, but the station does not react!

No Temperature Control means No Quality Control!


Revolutionary ersa i tool and i con
Revolutionary ERSA World’s Greatest Solder Station i-Tool and i-Con

To meet the Lead Free challenge, ERSA is introducing its newest technology (patent pending) for a state of the art solder station – the ERSA i-Con and i-Tool!

i-Tool 150W 24V

Available April 2006


Today at ERSA, “ World’s Greatest Solder Stationi ” stands for

intelligent, innovative, intuitive,

ingenious, interactive, informative –

simply ideal!


Revolutionary ersa i tool vs competition
Revolutionary ERSA World’s Greatest Solder Station i-Tool vs Competition

Hakko FM-2021 – 70W

Metcal SP-HC1 – 35W

JBC 2245 – 75W (*150W)

i-Tool – 150W (*150W)

  • ERSA i-Tool: the smallest and most powerful iron in the world!

*150W maximum power drawn at peak


Revolutionary ersa i tool vs competition1
Revolutionary ERSA World’s Greatest Solder Station i-Tool vs Competition

Heating Cartridge Tip

Heating Cartridge Tip

Heating Cartridge Tip

Low Cost Tip

ERSA i-Tips: long life, low cost lead free tips!


Revolutionary ersa i tool
Revolutionary ERSA World’s Greatest Solder Station i-Tool

The World’s Most intelligent Soldering Iron!


Revolutionary ersa i tool1
Revolutionary ERSA World’s Greatest Solder Station i-Tool

ERSA i-Tool:

The World’s Most Comfortable Soldering Iron!


Revolutionary ersa i tool2
Revolutionary ERSA World’s Greatest Solder Station i-Tool

i-Tip Fastener

i-Tip

i-Tool 150W Heating Element

i-Tool 150W 24V

i-Tool Antistatic Grip with Soft Pad

i-Tool 150W 24V

ERSA i-Tool:

The World’s Greatest Performing Soldering Iron with the Lowest Running Costs!


Soldering Iron Heat Recovery Requirements World’s Greatest Solder Station

ERSA i-Tool guarantees repeatable results.

380° C

Solder Tip Temp

Process Window

Iron Tip Temp

Sensor actually measures tip temperature near solder joint!

(150 W Heating element)

Lead Free

Process Window Solder Joint

New i-Tip for better heat transfer & longer life!

Every solder joint is made with nearly the same temperature!


Soldering Iron Heat Recovery Success World’s Greatest Solder Station

Precise placement of sensor leads to rapid recovery!

  • Power bar graph displays actual use of the 150W

  • Internal sensor reflects actual tip temp and is very reactive

  • Actual tip temp remains stabile during soldering

The soldering tip immediately reacts to soldering conditions!

Every solder joint is made with nearly the same temperature!


Soldering Iron Heat Recovery Power World’s Greatest Solder Station

Maximum Power for Ultrafast Heatup & Recovery!

  • i-Con in Standby when i-Tool in Holder –Standby temp 200 to 280°C

  • 3 sec required to reach set 350°C at High. Power Level with overshoot

Only 3 seconds Required to Set Temperature from Standby!


Revolutionary ersa i tool3
Revolutionary ERSA World’s Greatest Solder Station i-Tool

Technical Specifications & Advantages:


Ersa i tool technical specifications advantages
ERSA World’s Greatest Solder Station i-Tool Technical Specifications & Advantages:

  • 150W Micro Heating Element (Patent Pending)

  • Ultra Short Tip-to-Grip: 45 mm

  • Ultra small: 155 mm

  • Ultra Light: 30 gr.

  • Thinnest & Lightest Cable for Maximum Comfort


Ersa i tool technical specifications advantages1
ERSA World’s Greatest Solder Station i-Tool Technical Specifications & Advantages:

  • Ultra Fast Heat up: from 30°C to 350°C in approx. 9 sec.

  • Ultra Fast Heat up: from Standby to 350°C in approx. 3 sec.*

  • Ultra Fast Heat Recovery Time

    * Standby Temp 280°C, Power Level High


Ersa i tool technical specifications advantages2
ERSA World’s Greatest Solder Station i-Tool Technical Specifications & Advantages:

  • ASM – Automatic Standby Motion Sensor

  • Dual Material Grip with “Soft Pad”

  • RTC - Room Temperature Compensation


Revolutionary ersa i con digital solder station
Revolutionary ERSA World’s Greatest Solder Station i-Con Digital Solder Station

Available April 2006


Ersa i con digital solder station
ERSA World’s Greatest Solder Station i-Con Digital Solder Station

  • “One Touch” Operation with new i-Op Control

  • Ultra Large Multifunctional Display

  • Automatic Tool Detection of 6 Different Tools

  • ESD meets MIL Spec requirements

  • Small footprint - W:150mm x L:175mm x H:100mm


Revolutionary ersa i con digital solder station1
Revolutionary ERSA World’s Greatest Solder Station i-Con Digital Solder Station

  • User Friendly Menu:

  • Actual Tip Temp & Set Temp

  • One Touch Temp Set

  • Actual Tool in use

  • Power Bar Display

  • System Lock display


Revolutionary ersa i con digital solder station2
Revolutionary ERSA World’s Greatest Solder Station i-Con Digital Solder Station

  • Standby display

  • Individual Tool settings

    without Tool plugged in

  • Easy to use menu

  • On line Help Text


Revolutionary ersa i con digital solder station3
Revolutionary ERSA World’s Greatest Solder Station i-Con Digital Solder Station

  • Menu Level 1:

  • Temp set

  • Calibration

  • Tip offset temp

  • Power Level: Low, Med, High

    (controls temp. overshoot)

  • Standby time & temp


Revolutionary ersa i con digital solder station4
Revolutionary ERSA World’s Greatest Solder Station i-Con Digital Solder Station

  • Menu Level 2:

  • Temp Process Window

    setting

  • Process window alarm

    buzzer: on/off

  • Temp unit: °C/°F

  • Menu language: GER or EN

  • Password


Revolutionary Process Alarm Window World’s Greatest Solder Station

Innovation Highlight!

Operator is visually and acoustically alarmed if the solder iron tip temperature goes outside of the specified process window!


Revolutionary Process Alarm Window World’s Greatest Solder Station

ERSA i-Tool guarantees repeatable results.

Solder Tip Temp

Process Window

Iron Tip Temp

Lead Free

Process Window Solder Joint

Operator is visually and acoustically alarmed if the tip temperature goes outside of the specified process window!

The Ultimate Innovation in Hand Soldering Process Control!


Revolutionary Energy Power Levels for Maximum Safety World’s Greatest Solder Station

Innovation Highlight!

Operator has maximum power available when required, or maximum safety with no tip temperature overshoot!


Power level settings controls overshoot
Power Level Settings Controls Overshoot World’s Greatest Solder Station

Power Level: Low, Med, High

(controls temp. overshoot)

Max power is available when

power is required for heavy

mass soldering – Power Level High

Safe control is possible when temp sensitive components require NO OVERSHOOT! - Power Level Low

*The 80W transformer in the station can deliver 150W to the i-Tool heating element non-stop for approx. 60 minutes before the safety switch turns on to protect from over-heating. The i-Tool heating element, however, can only draw its maximum 150W for a much shorter period of time.

In this manner, the maximum power is available to the iron by using an optimal size transformer for safe continual use.


Solder tip temperature overshoot a physical effect
Solder Tip Temperature Overshoot – a Physical Effect World’s Greatest Solder Station

Large Overshoot!

Maximum Power of 150W flows to tip when energy is drawn into joint. When tip is removed from the mass, the energy still flows.

This leads to a large overshoot which can kill a sensitive component!

Too Hot!!!

150W

150W

150W

Low Mass

High Mass

High Mass


Solder tip temperature overshoot control via power levels
Solder Tip Temperature Overshoot Control via Power Levels World’s Greatest Solder Station

The 150W max power available is held back via this revolutionary control feature.

The actual tip temperature CANNOT overshoot above the set temp in order to protect low mass, sensitive components!

No Overshoot!

75W

75W

75W

Low Mass

High Mass

High Mass


Solder tip temperature overshoot by competitive irons
Solder Tip Temperature Overshoot by Competitive Irons World’s Greatest Solder Station

A cup of water and a temp measuring unit (DTM 100) can reveal the actual tip overshoot:

1. Set unit to 350°C and confirm with DTM. Make sure a small ball of solder remains on tip.

2. Place hot tip in cup of water for approx. 5 seconds in order to cause the iron to heat up at full power.

3. Remove tip from water and place tip on DTM sensor with ball of solder on the cross wires. Read temp overshoot!

65°C (150°F) Overshoot!!

55°C (150°F) Overshoot!!

*Absolutley No Overshoot!!

*Power Level Low


Solder tip temperature overshoot by competitive irons1
Solder Tip Temperature Overshoot by Competitive Irons World’s Greatest Solder Station

1. Set unit to 350°C and confirm with DTM. Make sure a small ball of solder remains on tip.

2. Place hot tip in cup of water for approx. 5 seconds in order to cause the iron to heat up at full power.

3. Remove tip from water and place tip on DTM sensor with ball of solder on the cross wires. Read temp overshoot!

65°C (150°F) Overshoot!!!!!


Solder tip temperature overshoot by competitive irons2
Solder Tip Temperature Overshoot by Competitive Irons World’s Greatest Solder Station

1. Set unit to 350°C and confirm with DTM. Make sure a small ball of solder remains on tip.

2. Place hot tip in cup of water for approx. 5 seconds in order to cause the iron to heat up at full power.

3. Remove tip from water and place tip on DTM sensor with ball of solder on the cross wires. Read temp overshoot!

55°C (130°F) Overshoot!!!!!


Solder tip temperature overshoot by competitive irons3
Solder Tip Temperature Overshoot by Competitive Irons World’s Greatest Solder Station

1. Set unit to 350°C and confirm with DTM. Make sure a small ball of solder remains on tip.

2. Place hot tip in cup of water for approx. 5 seconds in order to cause the iron to heat up at full power.

3. Remove tip from water and place tip on DTM sensor with ball of solder on the cross wires. Read temp overshoot!

*Absolutely No Overshoot!!!!!

*Power Level Low


Revolutionary ERSA World’s Greatest Solder Station i-Set Tool

Innovation Highlight!

The fastest and safest programming and locking out of solder stations for maximum quality control and documentation!


Revolutionary ersa i set tool
Revolutionary ERSA World’s Greatest Solder Station i-Set Tool

Automatic down-loading of station settings and lockout by acting as a type of USB stick.

Simply upload the station settings from an i-CON into the i-Set Tool.

The i-Set Tool is then plugged into any other i-CON station.

i-Set Tool

All set parameters are automatically downloaded in less than 5 seconds, and the station is locked out!


Revolutionary ersa i con digital solder station5
Revolutionary ERSA World’s Greatest Solder Station i-Con Digital Solder Station

Available April 2006


Ersa i con2 digital dual solder station
ERSA World’s Greatest Solder Station i-Con2 Digital Dual Solder Station

Available July 2006

ERSA Chip Tool for SMD de-soldering of components from 0201 chips up to PLCC 44


Ersa heat recovery performance tester
ERSA heat Recovery Performance Tester World’s Greatest Solder Station

FACT: the best performing solder iron will recover the fastest!


Don’t let hand soldering & World’s Greatest Solder Station

touch up be the

“Achilles Heel” of your

Lead Free operations!


Er sa win win win
ER World’s Greatest Solder StationSA–Win – Win – Win !

Increase quality

Win

Low temperature LF hand soldering with rapid heat recovery & Process Alarm!

Increase productivity

Win

Fastest heat up & recovery for rapid touch up and hand soldering

Decrease costs

Win

Lowest tip cost by the high powered micro soldering irons


Le World’s Greatest Solder Stationad Free Soldering

Improved Tip Life


Lead free soldering decreases solder tip lifetime
Lead Free Soldering Decreases Solder Tip Lifetime! World’s Greatest Solder Station

Lead free soldering will require higher working temperatures. In addition, the higher tin (Sn) content in the solder will greatly increase the stress to the solder tip, thereby decreasing the life of the tip.

In order to increase the tip life, soldering tip manufacturers must increase the amount of iron (Fe) plating on the tips.

The increased iron, however, reduces the thermal performance and recovery of the tip.

For this reason, it is essential to have a very efficient heating system! Soldering irons which use a heating element cartridge are very efficient, but are VERY EXPENSIVE!

ERSA‘s new i-Tool heating technology (patent pending) guarantees:

The best heat recovery & inexpensive, exchangeable tips for lead free.

The new ERSADUR LF tips and i-Tipsalso guarantee a much longer tip life!


New ersadur lf galvanic plating process
New ERSADUR LF Galvanic Plating Process World’s Greatest Solder Station

  • New galvanic plating process for the new i-Tip series soldering tips.

  • Improved tip precision: +/- 0.1 mm, more iron plating: 300 – 600 microns

  • Improved tip life*: 60,000 to 120,000 joints

*Expected tip life depends on factors such as tip temperature, flux, and mechanical pressure.

The new ERSADUR LF tips should last two to three times longer!


ERSA World’s Greatest Solder Stationi-Tip Series Long life, low cost tips for the i-Tool

  • 1. Pencil point: ø : 0.2 mm, 0.4mm, 0.7mm,

  • 1.0 mm

  • 2. Chisel: W : 1.2 mm, 1.6mm, 2.0mm,

  • 2.4mm,3.2mm, 5.0mm

  • 3. Angled face: L : 2.0 mm, 4.0mm

  • 4. Solder Well: L : 2.0 mm, 4.0mm

  • 5. Knife tip:

  • 6. PLCC Blade:

  • 7. Curved tip:

i-Tips are available in 7 different shape types with 17 standard tips sizes to handle most soldering applications.

i-Tip Tip Fastener


Thank you for your attention
Thank you for your attention! World’s Greatest Solder Station


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