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Sustainable Growth through Network Optimization

Sustainable Growth through Network Optimization. Team Name: Consolidated Consulting Carson Corporon Xinlei Fan Petra Ghicu Ellie Lin. Introduction Petra Ghicu. Ellie Lin Junior MGMT & Finance. Xinlei Fan Senior MGMT & Acct. Carson Corporon Junior Industrial MGMT.

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Sustainable Growth through Network Optimization

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  1. Sustainable Growth through Network Optimization Team Name: Consolidated Consulting Carson Corporon Xinlei Fan Petra Ghicu Ellie Lin

  2. Introduction Petra Ghicu Ellie Lin Junior MGMT & Finance Xinlei Fan Senior MGMT & Acct Carson Corporon Junior Industrial MGMT Petra Ghicu Junior MGMT & Acct

  3. Assumptions Petra Ghicu

  4. Assumptions Petra Ghicu

  5. Assumptions Petra Ghicu

  6. Assumptions Petra Ghicu

  7. Assumptions Petra Ghicu

  8. Problem StatementPetra Ghicu Currently, Eaton is facing high premium freight and high overall inventory levels which increases costs and limits sustainable growth.

  9. Recommendations Carson Corporon • Texas • Increase lean by adding additional capacity in warehouses in order to reduce highly utilized DBN and reduce premium shipping costs • West Coast • CDC the CDC to a more optimal location as to reduce external order lead times.

  10. Recommendations Carson Corporon • Texas • Increase lean by adding additional capacity in warehouses in order to reduce highly utilized DBN and reduce premium shipping costs • West Coast • Increase lean by removing inefficiencies and adding additional capacity in warehouses in order to reduce stock-outs and accommodate future orders • CDC e the CDC to a more optimal location as to reduce external order lead times.

  11. Recommendations Carson Corporon • Texas • Increase lean by adding additional capacity in warehouses in order to reduce highly utilized DBN and reduce premium shipping costs • West Coast • Increase lean by removing inefficiencies and adding additional capacity in warehouses in order to reduce stock-outs and accommodate future orders • CDC • Move the CDC to a more optimal location as to reduce external order lead times

  12. Analysis Carson Corporon

  13. Large number of lbs. shipped premium to CA and TX

  14. High monthly ending inventory in CA and TX

  15. W87 is highly under-utilized compared to W34

  16. Large number of lbs. shipped long distances to Western locations

  17. Options Ellie Lin * Could be a specialized warehouse if necessary

  18. Options Ellie Lin * Could be a specialized warehouse if necessary

  19. Options Ellie Lin * Could be a specialized warehouse if necessary

  20. Options Ellie Lin * Could be a specialized warehouse if necessary

  21. Option 1: Upgrade Dallas DBN to Warehouse Xinlei Fan

  22. Option 1: Upgrade Dallas DBN to Warehouse Xinlei Fan

  23. Option 1: Upgrade Dallas DBN to Warehouse Xinlei Fan • Pros • Upgrades temporary solution to permanent • Increase warehouse usage by other CMSC’s by having larger stock • Strong backup for W34 and W87 in case of any stock-out • Lower premium shipping cost for Dallas CMSCsinvestment

  24. Option 1: Upgrade Dallas DBN to Warehouse Xinlei Fan • Pros • Upgrades temporary solution to permanent • Increase warehouse usage by other CMSC’s by having larger stock • Strong backup for W34 and W87 in case of any stock-out • Lower premium shipping cost for Dallas CMSCs • Cons • Restructures Dallas operation • Requires capital investment

  25. Option 2 - Lean in California Ellie Lin

  26. Option 2 - Lean in California Ellie Lin

  27. Option 2 - Lean in California Ellie Lin • Recommendations: • Remove uncommon parts from W87 to allow future expansion of the tech sector and prevent stock out • Add a small DBNto accommodate the less used SVC parts • Long Term: transform DBNto a general warehouse like W34 • Take into account W87 and DBN usage when determining warehouse specialization

  28. Option 2 - Lean in California Ellie Lin • Pros • Prevent stock-out for common parts • Decreases lead time • Reduces premium shipping cost • Reduces ending inventory • Cons • Restructures California operation • Requires capital investment • Potential to overestimate future need

  29. Option 3: Move CDC to Mid WestPetra Ghicu

  30. Option 3: Move CDC to Mid WestPetra Ghicu • Pros • Less transit time to West Coast • Existing east coast plants are able to supply CMSCs • Political-- central corridor states are wealthier than nearby states • Cons • Short-term capital investment • Restructuring order process for external sites • Building a new relationship with another company

  31. Final Recommendation Xinlei Fan

  32. Implementation Carson Corporon 1 2 3 5 4 0 6

  33. Risk s Petra Ghicu

  34. Risk s Petra Ghicu

  35. Risk s Petra Ghicu

  36. Risk s Petra Ghicu

  37. Conclusion Carson Corporon • Texas • Increase lean by adding additional capacity in warehouses in order to reduce highly utilized DBN and reduce premium shipping costs within the next two years • West Coast • Increase lean by removing inefficiencies and adding additional capacity in warehouses in order to reduce stock-outs and accommodate future orders within the next 2-6 years • CDC • Move the CDC to a more optimal location as to reduce external order lead times in 4 years

  38. Thank you! Q&A?

  39. Option 1: Upgrade Dallas DBN to Warehouse Xinlei Fan

  40. Large number of lbs. shipped premium to CA and TX

  41. High monthly ending inventory in CA and TX

  42. W87 is highly under-utilized compared to W34

  43. Large number of lbs. shipped long distances to Western locations

  44. Lbs. Shipped Premium

  45. Miles * Lbs. Shipped

  46. Miles Between Locations

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