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PlantStruxure™

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  1. PlantStruxure™ Process Automation Systems Delivering integrated solutions for Industrial End Users

  2. Building Blocks of EcoStruxure> Delivering integrated solutions for Industrial End Users

  3. The Foundation for For Industrial Users

  4. PlantStruxure™ Introduction Architecture & Networks Engineering Station Operating & Monitoring Station Controllers Distributed IO and Devices High Availability Safety Instrumented System Remote Terminal Units Historian Manufacturing Execution System Business System Connectivity Know more …

  5. PlantStruxure™ Introduction Architecture & Networks Engineering Station Operating & Monitoring Station Controllers Distributed IO and Devices High Availability Safety Instrumented System Remote Terminal Units Historian Manufacturing Execution System Business System Connectivity Know more …

  6. Architecture & Networks • Transparent access to information • From the plant floor to the enterprise • Based on Ethernet • Global interoperability • Future-proof investment • Optimised for every application • Lower total cost of ownership • And integrating other standard protocols Ethernet – fastest growing technology in Industrial networks CAGR of Ethernet devices to 2012* *ARC Report 2008

  7. Overview of ConneXium Product Family • The ConneXium Product Line consists of the following: • Unmanaged Switches • Simple connectivity for Ethernet devices on a single network segment • Plug-and-Play devices: no network traffic management capability • Managed Switch • management capability: optimizes throughput, redundancy & access control, with user selected capabilities. • Large selection based on port count and cable types • 3 ranges (Basic Managed, Managed & Extended Managed) based on price & capabilities. • Full selection: cables & accessories to connect Industrial Ethernet networks

  8. ConneXium™ Basic managed switches • TCSESB083F23F0 • ConneXium Basic Managed Switch – 8 TX • TCSESB083F2CU0 • Connexium Basic Managed Switch – 6TX / 2FX-multi mode • TCSESB093F2CU0 • ConneXium Basic Managed Switch – 6TX / 3FX-multi Mode • TCSESM163F2CS0 • ConneXium Managed Switch – 14TX / 2FX – Single Mode • TCSEAM0200 • Basic Switch Memory Backup Adapter

  9. ConneXium™ Basic managed switches

  10. ConneXium™ Basic managed switches

  11. PlantStruxure™ Introduction Architecture & Networks Engineering Station Operating & Monitoring Station Controllers What about SECURITY? Distributed IO and Devices High Availability Safety Instrumented System Remote Terminal Units Historian Manufacturing Execution System Business System Connectivity Know more …

  12. ConneXium Tofino – Firewall Capability • The Firewall capability is a built-in Security Function that provides: • The tools to control and monitor Trafficbetween two networks • The ability to Compare the communication traffic flow passing through the Firewall against the set of configured rules. • Automatically Blocksany communications traffic that does not matches the configured rules. • Places Limitson the amount and type of traffic between devices. • Discards and logs all communication traffic not matching the configured rules. External Port Connection Internal Port Connection Authorized Traffic All Traffic Unauthorized Traffic

  13. ConneXium Tofino Ethernet Firewalls • Product Application Existing control system Existing control system with with no security Firewall to provide security Modbus TCP/IP Modbus TCP/IP Unprotected Zone Firewall Secure Zone Remote I/O Remote I/O Distributed I/O Distributed I/O

  14. ConneXium Tofino Ethernet Firewalls • Existing Distributed Control System • New requirement to add access control for communications over the Modbus TCP/IP network to a critical control system for improved security • Solution is to add a Tofino Firewall between the Quantum PLC and the Switch connecting it to the network Modbus TCP/IP Firewall Distributed I/O Pressure Transmitter Flow Control LEL Sensor H2S Sensor Secure Zone within a distributed system

  15. ConneXium Tofino Ethernet Firewalls • New stand-alone control system with the requirement to limit the access to the PLC system. Only the SCADA system can access the PLC and it is limited to reading and writing to specified memory locations. SCADA System Modbus TCP/IP Firewall Secure Zone

  16. Control Network • Based on Ethernet • 100Mbps • Global Data • Real-time data exchange • Distributed control • Peer to peer communications • Time synchronisation • Optimize with ConneXium switches

  17. IO Networks • Choice of proprietary and/or Ethernet based IO networks • Remote IO • Guaranteed cycle times • Fast scan • Distributed IO • Flexible architectures • Fieldbus & device network integration • Extend IO capabilities into the field

  18. CRP NOE Quantum Ethernet I/O New products – Quantum modules Interlink RIO Head End Adaptor (140 CRP 31200) • Service port • Interlink port (to mix RIO and DIO) • Integrated Device Network (Dual Port) Quantum Drop Adaptor (140 CRA 31200) • Service port • Integrated Device Network (Dual Port)

  19. Quantum Ethernet I/O New Firmware - Dual RingSwitch (DRS) • DRS 8 ports (TCSESM083F23F1) • 8 copper • DRS 8 ports (TCSESM063F2CU1) • 6 copper • 2 fiber optic multimode • DRS 8 ports (TCSESM063F2CS1) • 6 copper • 2 fiber optic single mode • Web based predefined configurations

  20. RSTP Quantum Ethernet I/O Architectures examples Daisy chain loop • Basic architecture • No DRS • Recovery Time < 50 ms • 31 Quantum drops • Low cost Main ring (Copper)  Flexible Availability

  21. NOE CRP NOE CRP     RSTP Quantum Ethernet I/O Architectures examples Main ring, sub rings and clouds • RIO / DIO merged • recovery time < 50 ms • 31 drops • 15 Sub rings • 128 DIO DIO Cloud DIO Cloud Main Ring (Copper or Fiber Optic) Flexible Port mirroring Availability Quantum RIO Sub Ring RIO Sub Ring DIO Cloud

  22. Device Networks Ethernet Profibus CANopen • Choose the device network that is right for your application

  23. Ethernet Topologies Star Daisy Chain Daisy Chain Loop Ring • By using Ethernet as the IO network you have the freedom to choose from a number of topologies to match your application and budget

  24. Support for all standard process instrumentation fieldbuses Profibus PA HART Foundation Fieldbus Instrumentation Fieldbus

  25. PlantStruxure™ Introduction Architecture & Networks Engineering Station Operating & Monitoring Station Controllers Distributed IO and Devices High Availability Safety Instrumented System Remote Terminal Units Historian Manufacturing Execution System Business System Connectivity Know more …

  26. Single location to engineer your system Application design software Object libraries … I have everything I need to engineer my automation system in one package … System design software Engineering data exchange Simulation Documentation

  27. PlantStruxure™ Introduction Architecture & Networks Engineering Station Operating & Monitoring Station Controllers Distributed IO and Devices High Availability Safety Instrumented System Remote Terminal Units Historian Manufacturing Execution System Business System Connectivity Know more …

  28. Operation oriented user interface • Easy navigation • Powerful alarm management • On line trends • Process Analyst • Built-In User security

  29. Operator screens User login and security functions Screen Navigation, access to trends, system status, alarm windows etc Context sensitive system object Device faceplate pop-up Alarm Banner showing most recent alarms & events

  30. Process analyst Save a snapshot or a favourite in run-time. Alarms display ontime, offtime, acknowledge time and operator comments Overlaid analog and stacked digital pens on the same pane The value of all pens are displayed a the current cursor location

  31. Magelis HMIs Revolutionary 22mm-mount “HMISTU” • “Connectability” for flexible integration • Web, multi-media, email, data exchange functions • Store data locally or in db • Multiple network and protocol options • Wide Range to minimize costs • Choose the system that meets the application requirements • Easy to program & install • One software environment-VijeoDesigner • Large image library • Snap-in mounting • Over 80 physical formats • 41 communication drivers

  32. Operating & Monitoring Architecture • Operator station & system server redundancy • Extend to plant floor HMI • Remote web based stations • Portable device notifications • Smart phone • Mobile Apps

  33. PlantStruxure™ Introduction Architecture & Networks Engineering Station Operating & Monitoring Station Controllers Distributed IO and Devices High Availability Safety Instrumented System Remote Terminal Units Historian Manufacturing Execution System Business System Connectivity Know more …

  34. One flexible controller family All programmed with Discrete control requirements Process control requirements More … Peer to peer comms Device Integration Hot Standby Distributed functionality High speed logic Safety Process libraries Multitasking controller OS Extensive communication Regulatory control Motion & machine control Fast Device Replacement Advanced process control Stand-alone operation Hot-swap Remote IO Scaleable architecture Online changes Distributed IO Ruggedized

  35. Scalable, integrated and collaborative Size Modicon Quantum Modicon Premium ModiconM340 • Regulatory control • Motion function blocks • Counting • Web server • Extended temperature • Regulatory control • Motion function blocks • Counting • Web server • Weighing • High Availability • Regulatory control • Web server • Weighing • High Availability • Safety • Time stamping • Intrinsically safe IO • Online changes FTP server for direct and open historical data download Real-time communication to local and remote IO Large range of partners to enhance the controller capabilities Configured using a single software package

  36. M340 Controller • 4 racks over 100m • Up to 100 in-rack I/Os • Compact • Small size to reduce cabinet space • Robust • Vibrations 3 G, Shocks 30 G • Ruggardized for harsh environments • Fast • 7k instructions per millisecond • Communicative • 3 built-in communication ports FTP server for direct and open historical data download

  37. Premium Controller • High availability • Automatic switchover reduces downtime • Application specific modules • Safety, reflex processing, counter,motion control, weighing, regulation • Wide choice of communication networks • Ethernet, Modbus • CANopen, ASi, Profibus, InterBus, WorldFIP • Up to 16 remote I/O racksover 750 metres • Hot standby functionality Real-time communication to local and remote I/O

  38. Quantum Controller • High availability & safety • Reduces downtime and protects • On-line changes • No system downtime, increased flexibility for maintenance • Meets requirements in specific industries • Time stamping • Intrinsic safety • Up to 31 remote I/O racksover 4.5km • Hot standby functionality Large range of partners to enhance the controller capabilities

  39. PlantStruxure™ Introduction Architecture & Networks Engineering Station Operating & Monitoring Station Controllers Distributed IO and Devices High Availability Safety Instrumented System Remote Terminal Units Historian Manufacturing Execution System Business System Connectivity Know more …

  40. Distributed IO and devices • Connect distributed IO and devices on the same network • Reduced installation cost • More information available from the devices Distributed IO for normal & harsh environments Motor control & motor protection Energy data information

  41. PlantStruxure™ Introduction Architecture & Networks Engineering Station Operating & Monitoring Station Controllers Distributed IO and Devices High Availability Safety Instrumented System Remote Terminal Units Historian Manufacturing Execution System Business System Connectivity Know more …

  42. High Availability Architectures • Eliminate unplanned system related stoppages • Failures at any level result in a notification to the operator • Take one or all to meet your process requirements • Redundant system servers & operator clients • Redundant networks for control and IO • Redundant hot-standby controllers 99,99996% availability

  43. Single mode fiber, up to 10 Km Splitters Taps Trunk terminations 490NRP95400 Taps Modicon™ Quantum™ PLC HSBY CPU Single mode F.O. 140CPU67261

  44. Modicon™ Quantum™ PLC HSBY CPU • Targeted applications • MMM • Power • O&G • Infrastructures markets (i.e. tunnel, subways or airports) • Compatibility • Compliant with previous versions • Greater memory capacity: • RAM capacity of the 140CPU67261 extended to 4 Mbytes • Cache memory has been doubled to 8 Mbytes • Improved performance: • More memory transferred each PLC cycle • Firmware improved to allow faster exchanges between the CPUs • Reduce PLC scan time up to 20%

  45. 11 10 1 5 9 3 7 2 4 8 6 The HSBY CPU Model Number, Module Description, Color Code Lens Cover (open) LCD Display (here covered by the Lens Cover) Physical Key Switch (Protection against cyber attacks) Keypad (with 2 red LED indicators) Modbus Port (RS-232/RS-485) USB Port Modbus Plus Port PCMCIA Slots A and B (for memory extension) LED Indicators (yellow) for Ethernet Comm. HSBY Duplex Fiber Optic Comm Port Restart Button Battery 12 13

  46. The HSBY CPU Offer 67160 67260 67261 67160S Mix S908 / QEIO No  Yes  Yes No S908 support  Yes  Yes  Yes  Yes Add a EIO drop online No  Yes  Yes No No CCOTF  Yes  Yes  Yes EIO Quantum drops Up to 31 Up to 31 Up to 31 No EIO Modicon X80 drops Up to 16 Up to 31 Up to 31 No HSBY Unlocated Data 512 Ko 1.5 Mo 1.5 Mo 512 Ko User Memory 1 Mo 3 Mo 3 Mo 1 Mo HSBY Fiber link Multimode Multimode Single mode Multimode Safety Certified No No No SIL3

  47. 140 CRA 140 NRP 140 NRP 140 CRA 140 NRP 140 NRP HSBY Safety Architecture 100 M bits/s Ethernet Hot Standby CPU 140 CRP 932 140 CRP 932 Up to 31 drops Redundant Power Supplies (can be mixed 24vdc / 240vac) 140 CPS 140 CPS 140 CRA Long Distance with Fiber Optic

  48. PlantStruxure™ Introduction Architecture & Networks Engineering Station Operating & Monitoring Station Controllers Distributed IO and Devices High Availability Safety Instrumented System Remote Terminal Units Historian Manufacturing Execution System Business System Connectivity Know more …

  49. Certified safety controller • SIL3 compliance to IEC 61508 / 61511 standards • Certified by the German TÜV Rheinland Group • Hot standby 1oo2 hot repair SIS • Includes the following applications Emergency Shut-Down Burner Management System Boiler Protection Fire detection and Fire Alarm

  50. Easily integrates with overall system • Keep the SIS functionally separate from the process control system • And take advantage of one system for your entire process System Engineering Software Safety Instrumented System (SIS) Visualisation environment Control Network Process controllers