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Sofient Solutions SCF-86, 2 nd Floor, Phase XI, Mohali (Punjab) Phone No: 0172-4653667, 099146-86677 PowerPoint Presentation
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Sofient Solutions SCF-86, 2 nd Floor, Phase XI, Mohali (Punjab) Phone No: 0172-4653667, 099146-86677 - PowerPoint PPT Presentation


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Sofient Solutions SCF-86, 2 nd Floor, Phase XI, Mohali (Punjab) Phone No: 0172-4653667, 099146-86677 “ Sofient Works Appliance ” Email: sachin@sofient.com Website: http://www.sofient.com Why Sofient Works Appliance Email: sachin@sofient.com Website: http://www.sofient.com

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slide1
Sofient Solutions

SCF-86, 2nd Floor, Phase XI, Mohali (Punjab)Phone No: 0172-4653667, 099146-86677

“ Sofient Works Appliance ”

Email: sachin@sofient.com Website: http://www.sofient.com

slide2
Why Sofient Works Appliance

Email: sachin@sofient.com Website: http://www.sofient.com

slide3
SWA is like a

Virtual Shop Floor Supervisor

present every where all the time.

Email: sachin@sofient.com Website: http://www.sofient.com

slide4
Captures All Events

“At the Time of Happening”

“From the Place of Happening”

Email: sachin@sofient.com Website: http://www.sofient.com

slide5
Real Time Message Display

on Shop Floor Scrolls Current Status

on Efficiency and Production to keep People Informed, Involved, and Motivated.

Email: sachin@sofient.com Website: http://www.sofient.com

slide6
Provides Analysis on following Parameters.
  • Efficiency (OEE)
  • Down Time
  • Production
  • Speed Rate
  • Machine Log

Email: sachin@sofient.com Website: http://www.sofient.com

how all this helps
How all this helps ?
  • Helps to find out the key Issues Affecting Productivity.
  • Helps in appropriate Decision making .
  • Identifies Production / Engineering Areas Requiring Improvisation
  • Provides real-time reports for Current Equipment / Production Status locally or at a remote location (Optional)
  • Link with existing ERP averts manual production data Entry
  • An Essential Basic TPM Tool for Down Time Analysis
  • Analytics provide Reports on Production / Down Time / Efficiency by Equipment / Shift / Operator / Product etc.

Email: sachin@sofient.com Website: http://www.sofient.com

slide8
“SWA” for Liquid Line ?

Email: sachin@sofient.com Website: http://www.sofient.com

liquid line layout
Liquid Line Layout

Filling

Sealing

De-cartoning

Washing

Dozing Cap

Visual Inspection

Sensor 1

Sensor 2

Sensor 3

Touch Screen

Monitor for Filling

Labeling

&

Printing

Shipping

Collator

Carton Taping

Visual Inspection

Visual Inspection

Touch Screen

Monitor for Packing

Sensor 5

Sensor 4

Sensor 6

Common Display Scrolling Current

Production Status of both Liquid Lines

Email: sachin@sofient.com Website: http://www.sofient.com

process
Process

1. De-cartoning

2. Bottle Washing

3. Visual Inspection

4. Filling & Sealing

5. Dozing Cap

6. Visual Inspection

7. Labeling & Printing

8. Visual Inspection

9. Collator

10. Carton Taping

11. Weighing

12. Stripping

Identified Process for Sensors

Email: sachin@sofient.com Website: http://www.sofient.com

factory pulse data collection network
Factory Pulse Data Collection Network

Factory Pulse

in

Production

Factory Pulse

with

Plant Head

Factory Pulse

Server

With

Prod. Head

Sensors

Interface Hardware

for

Liquid Lines

On-Line Display

For Liquids Area

Filling Line 1

Touch

Monitor

Packing Line 1

Touch

Monitor

Filling Line 2

Touch

Monitor

Packing Line 2

Touch

Monitor

Email: sachin@sofient.com Website: http://www.sofient.com

slide12
Provides Quantitative Information on following Aspects
  • De-cartoned Bottles
  • Rejection Before Filling
  • Bottles Filled
  • Rejection After Filling
  • Rejection after Labeling
  • Total Packed for Shipping
  • Equipment Down Time
  • Effective Utilization (Efficiency)

Email: sachin@sofient.com Website: http://www.sofient.com

implementation
Implementation
  • Master System of SWA Server (Software) will be installed on the PC with Production Head for Data Acquisition.
  • PCs in Production and PC with Plant Head shall be installed with SWA Reporting and On-Line Status Display Software.
  • Each of the Two Filling & Packing lines shall be installed with Six sensors for Production data capturing.
  • There shall be two Touch Screen Monitors on each of the lines, one for Filling and second for Packing for Down Time allocation.
  • Training to Supervisors and operators on both lines shall be provided by Sofient.

Email: sachin@sofient.com Website: http://www.sofient.com

slide14
Reports and Analysis

Email: sachin@sofient.com Website: http://www.sofient.com

histogram of oee
Histogram of OEE

Email: sachin@sofient.com Website: http://www.sofient.com

hourly qee
Hourly QEE

Email: sachin@sofient.com Website: http://www.sofient.com

production analysis
Production Analysis

Email: sachin@sofient.com Website: http://www.sofient.com

downtime analysis
Downtime Analysis

Email: sachin@sofient.com Website: http://www.sofient.com

machine log
Machine Log

Email: sachin@sofient.com Website: http://www.sofient.com

speed rate graph
Speed Rate Graph

Email: sachin@sofient.com Website: http://www.sofient.com

slide24
Thank You

Team SWA

Sofient Solutions

SCF-86, 2nd Floor, Phase XI, Mohali (Punjab)Phone No: 0172-4653667, 099146-86677

Email: sachin@sofient.com Website: http://www.sofient.com