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Sofient Solutions SCF-86, 2 nd Floor, Phase XI, Mohali (Punjab) Phone No: 0172-4653667, 099146-86677 - PowerPoint PPT Presentation


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Sofient Solutions SCF-86, 2 nd Floor, Phase XI, Mohali (Punjab) Phone No: 0172-4653667, 099146-86677 “ Sofient Works Appliance ” Email: sachin@sofient.com Website: http://www.sofient.com Why Sofient Works Appliance Email: sachin@sofient.com Website: http://www.sofient.com

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Sofient Solutions

SCF-86, 2nd Floor, Phase XI, Mohali (Punjab)Phone No: 0172-4653667, 099146-86677

“ Sofient Works Appliance ”

Email: sachin@sofient.com Website: http://www.sofient.com


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Why Sofient Works Appliance

Email: sachin@sofient.com Website: http://www.sofient.com


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SWA is like a

Virtual Shop Floor Supervisor

present every where all the time.

Email: sachin@sofient.com Website: http://www.sofient.com


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Captures All Events

“At the Time of Happening”

“From the Place of Happening”

Email: sachin@sofient.com Website: http://www.sofient.com


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Real Time Message Display

on Shop Floor Scrolls Current Status

on Efficiency and Production to keep People Informed, Involved, and Motivated.

Email: sachin@sofient.com Website: http://www.sofient.com


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Provides Analysis on following Parameters.

  • Efficiency (OEE)

  • Down Time

  • Production

  • Speed Rate

  • Machine Log

Email: sachin@sofient.com Website: http://www.sofient.com


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How all this helps ?

  • Helps to find out the key Issues Affecting Productivity.

  • Helps in appropriate Decision making .

  • Identifies Production / Engineering Areas Requiring Improvisation

  • Provides real-time reports for Current Equipment / Production Status locally or at a remote location (Optional)

  • Link with existing ERP averts manual production data Entry

  • An Essential Basic TPM Tool for Down Time Analysis

  • Analytics provide Reports on Production / Down Time / Efficiency by Equipment / Shift / Operator / Product etc.

Email: sachin@sofient.com Website: http://www.sofient.com


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“SWA” for Liquid Line ?

Email: sachin@sofient.com Website: http://www.sofient.com


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Liquid Line Layout

Filling

Sealing

De-cartoning

Washing

Dozing Cap

Visual Inspection

Sensor 1

Sensor 2

Sensor 3

Touch Screen

Monitor for Filling

Labeling

&

Printing

Shipping

Collator

Carton Taping

Visual Inspection

Visual Inspection

Touch Screen

Monitor for Packing

Sensor 5

Sensor 4

Sensor 6

Common Display Scrolling Current

Production Status of both Liquid Lines

Email: sachin@sofient.com Website: http://www.sofient.com


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Process

1. De-cartoning

2. Bottle Washing

3. Visual Inspection

4. Filling & Sealing

5. Dozing Cap

6. Visual Inspection

7. Labeling & Printing

8. Visual Inspection

9. Collator

10. Carton Taping

11. Weighing

12. Stripping

Identified Process for Sensors

Email: sachin@sofient.com Website: http://www.sofient.com


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Factory Pulse Data Collection Network

Factory Pulse

in

Production

Factory Pulse

with

Plant Head

Factory Pulse

Server

With

Prod. Head

Sensors

Interface Hardware

for

Liquid Lines

On-Line Display

For Liquids Area

Filling Line 1

Touch

Monitor

Packing Line 1

Touch

Monitor

Filling Line 2

Touch

Monitor

Packing Line 2

Touch

Monitor

Email: sachin@sofient.com Website: http://www.sofient.com


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Provides Quantitative Information on following Aspects

  • De-cartoned Bottles

  • Rejection Before Filling

  • Bottles Filled

  • Rejection After Filling

  • Rejection after Labeling

  • Total Packed for Shipping

  • Equipment Down Time

  • Effective Utilization (Efficiency)

Email: sachin@sofient.com Website: http://www.sofient.com


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Implementation

  • Master System of SWA Server (Software) will be installed on the PC with Production Head for Data Acquisition.

  • PCs in Production and PC with Plant Head shall be installed with SWA Reporting and On-Line Status Display Software.

  • Each of the Two Filling & Packing lines shall be installed with Six sensors for Production data capturing.

  • There shall be two Touch Screen Monitors on each of the lines, one for Filling and second for Packing for Down Time allocation.

  • Training to Supervisors and operators on both lines shall be provided by Sofient.

Email: sachin@sofient.com Website: http://www.sofient.com


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Reports and Analysis

Email: sachin@sofient.com Website: http://www.sofient.com


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Email: sachin@sofient.com Website: http://www.sofient.com


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Histogram of OEE

Email: sachin@sofient.com Website: http://www.sofient.com


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Hourly QEE

Email: sachin@sofient.com Website: http://www.sofient.com


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Email: sachin@sofient.com Website: http://www.sofient.com


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Production Analysis

Email: sachin@sofient.com Website: http://www.sofient.com


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Email: sachin@sofient.com Website: http://www.sofient.com


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Downtime Analysis

Email: sachin@sofient.com Website: http://www.sofient.com


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Machine Log

Email: sachin@sofient.com Website: http://www.sofient.com


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Speed Rate Graph

Email: sachin@sofient.com Website: http://www.sofient.com


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Thank You

Team SWA

Sofient Solutions

SCF-86, 2nd Floor, Phase XI, Mohali (Punjab)Phone No: 0172-4653667, 099146-86677

Email: sachin@sofient.com Website: http://www.sofient.com


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