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MUSCLE STRENGTH CIRCUIT. Siddharth Lohia Group 2 ECE 445 Summer 07. Introduction. A Circuit to measure applied force and convert the force into meaningful output Two main features of the circuit are current output and output display The current output is stable across a range of load
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MUSCLE STRENGTH CIRCUIT Siddharth Lohia Group 2 ECE 445 Summer 07
Introduction • A Circuit to measure applied force and convert the force into meaningful output • Two main features of the circuit are current output and output display • The current output is stable across a range of load • The amount of current per amount of force is easily adjustable by just a screwdriver
Additional Features • Display • The user can define the minimum and maximum range of input force • The Screen shows the current force and also holds the maximum force until the user resets it • The input force can be linearly scaled to the output value by any factor • The Output can be in any dimension
Hardware • Load Cell • Filter • Voltage Amplifier • Current Transmitter
Load Cell • Dinamica Generale DG-SP1 • 88 lbs Capacity • 2mV/V output • For 12 V power supply the output is in the range of 0-24 mV
Filter The frequency of noise from the Load cell output is 215.52 kHz
Filter Equations Calculation of Cutoff Frequency • 1 / ( 2pi * RC) = 1/ ( 2 * 3.14 * 1000 * .001u ) = 159,154.94 Hz • 160 kHz • 1 / ( 2pi * RC) = 1/ ( 2 * 3.14 * 1000 * .002u ) = 318,309.88 Hz • 320 kHz • Zeroes in on the 215 kHz noise frequency • Improvement in signal stability observed
Voltage Amplifier • AD708 Ultra low Offset Voltage Dual Op Amp • Differential amplification of Load Cell Output • Gain Controlled by potentiometer knob • The gain is between 30 and 100 • Although the gain can be adjusted to be up till 350, the current transmitter will burn out at such high input voltages
Op Amp Equation and Data • Gain = 1 + 2*10k/ ( 56 + R4) • For R4 = 163.2 Ω , Gain= 91.24 • Actual Data collected for R4 = 163.2 Ω
Current Transmitter • AD 694 4- 20 mA current range • Converts input voltage into a current over desired range • The current output is independent over resistor range of 20 Ω to 400 Ω • Calculated from the equation ( Vsrc – 2.5) / 20m, where Vsrc is 12 V • An easy way to increase the value of load resistance is to increase the Vsrc of Current Transmitter
Configuration of the transmitter • The V ( A-B ) output from AD 708 is buffered by a 20k resistor, and fed into the + signal and – signal inputs respectively.
Current Output Voltage Input For Load 19.8 Ω For load 384 Ω
Software • HIO 010 Prizm V.3 software used for programming the HIO device • GUI for screen displays • Ladder Structure Programming for storing and displaying the maximum value
Equation For Display • Slope [ lbs/mA]= Load Range / Current range (In the application zone for max. accuracy) • Hi Set [lbs]= Slope * 16 • Lo Set [lbs] = 0 for max. range • (since the max input is 20 mA and the min input is 4 mA) • now 4 mA corresponds to 0 force and 20 mA corresponds to Hi Set.
Uses With Display • Measure Push & Pull Strength. • Two Such Devices can be used to detect muscle imbalances in a Chiropractor Clinic setting. • Measure and record maximum force applied when working in a gym.
Uses Without Display • The Force can be calibrated to output any desired current in the 4-20 mA range. • The Current Loop can be used for operations like prosthetic devices. • It can be used for devices that require a stable power supply over a broad range of application of load.
Credits • Mr. Craig Zeilenga from the Machine Shop • Prof. Gary Swenson • Mr. Tony Mangognia