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The Who’s Final Production Presentation “Better than the last one”

The Who’s Final Production Presentation “Better than the last one”. Paul Freund Mark Radio Chad Swanson. Previous Prototype. Single Dovetail Solid Base 2.5” x 4.5” Oval Wood Base. Final Product. Double Dovetail Box Tubing for Base 3” x 5” Rectangular Wood Base “Trademarked” Logo.

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The Who’s Final Production Presentation “Better than the last one”

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  1. The Who’s Final Production Presentation“Better than the last one” Paul Freund Mark Radio Chad Swanson

  2. Previous Prototype • Single Dovetail • Solid Base • 2.5” x 4.5” • Oval Wood Base

  3. Final Product • Double Dovetail • Box Tubing for Base • 3” x 5” • Rectangular Wood Base • “Trademarked” Logo

  4. Haas Vertical Machining Center Router Cut-off Saw Fixtures ¾” Dovetail Cutter ¾” Spot Drill ¾” Flat End-mill 3/8” Flat End-mill 6” Face-mill Resources and Tooling

  5. Wood Base • Walnut • 4 ½” x 6 ½” x ¾” • Rectangular groove cut in to house Al base • Routed Edges • Natural Walnut Stain

  6. Wood Base Process Plan

  7. The Aluminum Base • 3” x 5” x 1/8” Al Box Tubing • 4 “male” dovetail ends cut into top • Bead blasted

  8. Aluminum Base Process Plan

  9. The Top • 3” x 5” x 3/8” • Double Dovetail • Bead Blasted • Field Feature • “Trademarked” Logo • Alternate Oval Logo

  10. Top Process Plan

  11. Top Process Plan (con’t)

  12. The Fixture: The Pinball Wizard

  13. Estimated Work Content (Time)50 Pieces • Dovetail Top ~ 3 Hours • Dovetail Base ~ 5 Hours • Machine Field ~ 5 Hours • Bead Blast ~ 5 Hours • Wood Bases ~ 3.5 Hours • Miscellaneous Filing ~ 2 Hours • Assembly ~ 1.5 Hours • TOTAL HOURS ESTIMATED ~ 25

  14. Status of Materials, Tooling, & Fixtures • Materials • All Aluminum arrived 11/14/2001 • Have 10 Wood Bases, 2-Day Lead Time for more • All tooling currently on hand, may need extra dovetail cutters • Either fixture modifications or new fixture to be machined for Aluminum bases

  15. Gantt Chart

  16. Costs • 3 x ½” Aluminum Stock—32’ = $181.54 • 3 x 5 Al Tubing = $182.88 • Shipping = $20.00 • Wooden Base = $75.00 • Miscellaneous = $75.00 • Machining/Resource Costs = $450.00 • Licensing = $350.00 • Personalization TOTAL = $1334.42 or $26.69/unit ($19.69/unit without licensing)

  17. QUESTIONS??????

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