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有限資源下的機隊維修

有限資源下的機隊維修. 遠東航空公司. 副總經理孫水汴. 中華民國 103 年 06 月 17 日. 大綱. 大綱： 遠東航空復航 維修規模 特色與優勢 整合後之維修計畫 浴火重生振翅高飛 結語. 一度遭遇停飛重整危機的遠東航空，經過整頓改革後，遠航終於重返天空，並在恢復運營短短一年後，宣佈運營開始獲利，成為國內唯一零負債、少數獲利的航空公司。. 遠東航空復航. 遠東航空復航. B28007. B28035. B28025. B28027. B28011. B28037. B28021.

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有限資源下的機隊維修

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  1. 有限資源下的機隊維修 遠東航空公司 副總經理孫水汴 中華民國103年06月17日

  2. 大綱 大綱： 遠東航空復航 維修規模 特色與優勢 整合後之維修計畫 浴火重生振翅高飛 結語

  3. 一度遭遇停飛重整危機的遠東航空，經過整頓改革後，遠航終於重返天空，並在恢復運營短短一年後，宣佈運營開始獲利，成為國內唯一零負債、少數獲利的航空公司。 遠東航空復航

  4. 遠東航空復航 B28007 B28035 B28025 B28027 B28011 B28037 B28021 經由遠東航空全體員工及新管理團隊共同努力，完成第一階段七架MD80復航 (按照BOEING建議及民航局核定之計畫)

  5. 遠東航空復航 在各方的關切及民航局嚴格的監督下2014年4月23日 遠東航空以最高的標準完成第8架MD80恢復適航

  6. 遠東航空復航 B28017復航：

  7. 遠東航空復航 B28017復航： • Summary • Based on the data reviewed and the repair proposals submitted to Boeing, • FAT has done due diligence to ensure the airworthiness of this specific airplane • FAT has been in direct coordination with Boeing on many of the minor and all of the major repairs • FAT has created detailed documentation to ensure maintenance program compliance with Boeings’ inspection and replacement recommendations

  8. 遠東航空復航 B28017復航： Summary ”Boeing has reviewed the repairs submitted by FAT for MD-80 B-28017. Based on the FAT submittals, Boeing has provided guidance to help FAT ensure continued airworthiness of the aircraft by compliance with approved type certification data, Boeing drawings, SRM repairs, 8100-9s for major repairs not covered by the SRM, inspection and replacement intervals for temporary repairs, and special modification drawings where standard repairs were not feasible. FAT has documented these repairs and approvals and plans to incorporate the periodic inspections and hard time replacement intervals into their normal maintenance program. Boeing has reviewed the FAT documentation and considers their plan as an acceptable means to ensure a safe return to service and continued airworthiness.”

  9. 遠東航空復航 B28017復航：(文件及適航條件總索引)

  10. 維修規模 遠東航空機務處組織架構：

  11. 維修規模 廠房位置及佈置：

  12. 維修規模 廠房位置及佈置：(發動機試車台)

  13. 維修規模 廠房位置及佈置：(APU試車台)

  14. 維修規模 廠房位置及佈置：(Accessory / Instrument Shops)

  15. 維修規模 棚廠主要能量： • Airframe C Check – MD82/83 • Powerplant Overhaul – JT8D-200 • APU Overhaul – GTCP85 / GTCP331 • Avionics – refer to Capability List • Instrument – refer to Capability List • Accessary – refer to Capability List

  16. 維修規模 發動機工廠主要能量： • NDI • JT8D-200系列發動機檢查、修理、改裝及翻修。 • GTCP85-98DHF及GTCP331-200ER APU(輔助 動力單元)熱段檢查、修理、改裝及翻修。 • 軸承檢查及發動機附件14項檢試、修理及翻修。 • 飛機、發動機零件加工修理、珠擊、噴焊、矽膠、 焊接、車、鉗、銑、磨、表面處理及噴漆等。

  17. 特色與優勢 營運考量下的整體修護能量規劃： • 營運主軸：航程6小時內之亞洲航線 • 機隊配置：以相對傳統設計及機械操作 之MD80機隊為主。 • 能量配置：具備完整之機體及發動機維 修及停機線簽放能量。

  18. 特色與優勢 靈活的維修計畫維持機隊運作： AASR需求 SPECIAL PROGRAM MSG2 Hard Time CPCP SID On Condition RAP Condition Monitoring

  19. 整合後之維護計劃 依據AASR要求航機製造商適航文件格式大改版 Damage Tolerance Evaluation FCS (Fatigue Critical Structure) 修理須取得動態分析核可文件 CPCP 銹蝕預防與控制計畫 需以專用管制表並配合可靠度機制管控 Primary/SecondaryStructure SRM(Structure Repair Manual) 2007年改版 Supplemental Inspection Document 需以專用管制表並以特殊NDI方法檢查 Principle Structure Element Repair Assessment Program 需以專用管制表管控 Pressure Boundary 製造商 其他結構元件 SRM Repair 使用人/民航當局 AMP(維護計畫)

  20. 整合後之維護計劃 Fail Safe Concept

  21. 整合後之維護計畫 Fail Safe V.S. Damage Tolerance DT Concept Fail Safe Concept Zonal Inspection A, B, C Check Fleet Management Individual Aircraft Management • Permanent Repair • Temporary Repair • Category A Repair • Category B Repair • Category C Repair Blue Print Revise AMP

  22. 整合後之維護計畫 FAT Aging Aircraft Control Schematic GMM 3.5. Maintain Aircraft Structural Integrity Program B28007 Structural Status 可靠度月會監控 B28011 Structural Status B28017 Structural Status RAP B28021 Structural Status DATA BASE Maintenance Activities DTE CPCP B28025 Structural Status RAP Index B28027 Structural Status SID CPCP Control List B28035 Structural Status B28037 Structural Status SID Index

  23. 整合後之維護計畫 DTE (Damage Tolerance Evaluation) Maintenance Activity Finished Damage Tolerance Evaluation Tally (Form No.: FAT-3-220) Detail of Damage Tolerance Evaluation (Form No.:FAT 3-217) REPAIR ASSESSMENT PROGRAM CONTROLLED ITEM LIST (FAT-3-218) SID CONTROLLED ITEM LIST CPCP Control List (FAT-3-222) AMP Revise JOB CARD for individual A/C

  24. 浴火重生振翅高飛 遠東航空將確實掌握維修資源，維持最高之航機妥善， 如浴火重生般之鳳凰展翅高飛 B28017 TAKE OFF B28017 TOUCH DOWN

  25. 結語 遠東航空歷經四年的浴火焠鍊，全體員工在新領導團隊的帶領下，決心將以嶄新的面貌迎接未來的挑戰。

  26. 敬 請 指 教

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