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Sofient Solutions

Discover Sofient Works Appliance (SWA) - your virtual shop floor supervisor designed to capture real-time production data and improve operational efficiency. SWA monitors key parameters such as overall equipment effectiveness (OEE), downtime, and production speed, delivering vital insights for informed decision-making. With user-friendly touch screen displays and integrated analysis tools, SWA helps identify productivity issues and enhances overall factory performance. Contact Sofient Solutions in Mohali for more information on optimizing your production processes.

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Sofient Solutions

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  1. Sofient Solutions SCF-86, 2nd Floor, Phase XI, Mohali (Punjab)Phone No: 0172-4653667, 099146-86677 “ Sofient Works Appliance ” Email: sachin@sofient.com Website: http://www.sofient.com

  2. Why Sofient Works Appliance Email: sachin@sofient.com Website: http://www.sofient.com

  3. SWA is like a Virtual Shop Floor Supervisor present every where all the time. Email: sachin@sofient.com Website: http://www.sofient.com

  4. Captures All Events “At the Time of Happening” “From the Place of Happening” Email: sachin@sofient.com Website: http://www.sofient.com

  5. Real Time Message Display on Shop Floor Scrolls Current Status on Efficiency and Production to keep People Informed, Involved, and Motivated. Email: sachin@sofient.com Website: http://www.sofient.com

  6. Provides Analysis on following Parameters. • Efficiency (OEE) • Down Time • Production • Speed Rate • Machine Log Email: sachin@sofient.com Website: http://www.sofient.com

  7. How all this helps ? • Helps to find out the key Issues Affecting Productivity. • Helps in appropriate Decision making . • Identifies Production / Engineering Areas Requiring Improvisation • Provides real-time reports for Current Equipment / Production Status locally or at a remote location (Optional) • Link with existing ERP averts manual production data Entry • An Essential Basic TPM Tool for Down Time Analysis • Analytics provide Reports on Production / Down Time / Efficiency by Equipment / Shift / Operator / Product etc. Email: sachin@sofient.com Website: http://www.sofient.com

  8. “SWA” for Liquid Line ? Email: sachin@sofient.com Website: http://www.sofient.com

  9. Liquid Line Layout Filling Sealing De-cartoning Washing Dozing Cap Visual Inspection Sensor 1 Sensor 2 Sensor 3 Touch Screen Monitor for Filling Labeling & Printing Shipping Collator Carton Taping Visual Inspection Visual Inspection Touch Screen Monitor for Packing Sensor 5 Sensor 4 Sensor 6 Common Display Scrolling Current Production Status of both Liquid Lines Email: sachin@sofient.com Website: http://www.sofient.com

  10. Process 1. De-cartoning 2. Bottle Washing 3. Visual Inspection 4. Filling & Sealing 5. Dozing Cap 6. Visual Inspection 7. Labeling & Printing 8. Visual Inspection 9. Collator 10. Carton Taping 11. Weighing 12. Stripping Identified Process for Sensors Email: sachin@sofient.com Website: http://www.sofient.com

  11. Factory Pulse Data Collection Network Factory Pulse in Production Factory Pulse with Plant Head Factory Pulse Server With Prod. Head Sensors Interface Hardware for Liquid Lines On-Line Display For Liquids Area Filling Line 1 Touch Monitor Packing Line 1 Touch Monitor Filling Line 2 Touch Monitor Packing Line 2 Touch Monitor Email: sachin@sofient.com Website: http://www.sofient.com

  12. Provides Quantitative Information on following Aspects • De-cartoned Bottles • Rejection Before Filling • Bottles Filled • Rejection After Filling • Rejection after Labeling • Total Packed for Shipping • Equipment Down Time • Effective Utilization (Efficiency) Email: sachin@sofient.com Website: http://www.sofient.com

  13. Implementation • Master System of SWA Server (Software) will be installed on the PC with Production Head for Data Acquisition. • PCs in Production and PC with Plant Head shall be installed with SWA Reporting and On-Line Status Display Software. • Each of the Two Filling & Packing lines shall be installed with Six sensors for Production data capturing. • There shall be two Touch Screen Monitors on each of the lines, one for Filling and second for Packing for Down Time allocation. • Training to Supervisors and operators on both lines shall be provided by Sofient. Email: sachin@sofient.com Website: http://www.sofient.com

  14. Reports and Analysis Email: sachin@sofient.com Website: http://www.sofient.com

  15. Email: sachin@sofient.com Website: http://www.sofient.com

  16. Histogram of OEE Email: sachin@sofient.com Website: http://www.sofient.com

  17. Hourly QEE Email: sachin@sofient.com Website: http://www.sofient.com

  18. Email: sachin@sofient.com Website: http://www.sofient.com

  19. Production Analysis Email: sachin@sofient.com Website: http://www.sofient.com

  20. Email: sachin@sofient.com Website: http://www.sofient.com

  21. Downtime Analysis Email: sachin@sofient.com Website: http://www.sofient.com

  22. Machine Log Email: sachin@sofient.com Website: http://www.sofient.com

  23. Speed Rate Graph Email: sachin@sofient.com Website: http://www.sofient.com

  24. Thank You Team SWA Sofient Solutions SCF-86, 2nd Floor, Phase XI, Mohali (Punjab)Phone No: 0172-4653667, 099146-86677 Email: sachin@sofient.com Website: http://www.sofient.com

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