Microalgae to biodiesel week 9
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Microalgae to Biodiesel Week 9. Group Delta Valerie Delligatti Dan Detro Kevin Jackson Joshua Jones Xin Qin. Raceway Pond/PBR. To extraction Unit. Photobioreactor/Raceway Ponds. Approximate Area of PBR/Raceways. x 8. x 8. Material Balances. Extraction Data. Hexane Usage:

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Microalgae to biodiesel week 9
Microalgae to Biodiesel Week 9

Group Delta

Valerie Delligatti

Dan Detro

Kevin Jackson

Joshua Jones

Xin Qin



Photobioreactor raceway ponds

To extraction Unit

Photobioreactor/Raceway Ponds



Microalgae to biodiesel week 9

x 8

x 8



Extraction data
Extraction Data

  • Hexane Usage:

    • Extractor: 73,566 Gallons

    • Work Tank: 16,050 Gallons

    • DT: 13,376 Gallons

    • Dist. : 6,688 Gallons

    • Total: 109,679 Gallons

  • Hexane cost

    • $134.72 per Gallon

    • Cost: $14,776,284


Extraction data1
Extraction Data

  • Mineral Oil Usage

    • 10,000 Gallons

    • $19.51 per Gallon

    • Cost: $195,100

  • Cooling Water Usage

    • 14,713 GPM

    • 10 degree max temp. rise

  • Steam Usage

    • DT: 53,503 lb/hr

    • Total: 108,342 lb/hr



Rough excavation cost
Rough Excavation Cost

  • Need approx 25,000 of 980.0 square meters of 0.30 meter deep trenches for raceway ponds. Is approx 10,337 cf of “dirt” removed for each pond.

  • Excavation includes machine excavation with front end loader or backhoe, two trucks with 30 minute trips per load. Dumping fee not included.

  • Have not taken into account any tree or rubble removal from site or any concrete laying etc. Only dirt dig and removal.


Rough excavation cost1
Rough Excavation Cost

  • May be able to sell dirt from dig.

  • Labor cost is $1,156

  • Cost of removal of cf of “dirt” is $7,649

  • Total is $8,805 (per pond) X 25,000 ponds = $220,125,000

  • Estimated from online calculator “HomeTech Cost Estimator”


Plant cost
Plant Cost

  • Algae Production

    • $220,000,000

    • Does not include cost of PBR tanks and FDSF

  • Extraction

    • $24,000,000

    • Scaled from soy crush plant estimates

  • Biodiesel Production

    • $183,564,777

    • Scaled from DOE data


Plant cost1
Plant Cost

  • Total Estimate

    • $427,564,777


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